skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: A data-driven approach to construct a quantitative relationship between microstructural features of fatigue cracks and contact acoustic nonlinearity

Journal Article · · AIP Advances
DOI:https://doi.org/10.1063/1.5115477· OSTI ID:1612714

This study demonstrates the feasibility of a data-driven approach to construct a quantitative relationship between nonlinear acoustic parameters and microstructural features of contact interfaces. The near-surface nonlinearity is measured using dynamic acousto-elastic testing (DAET) with a surface wave probe, while the microstructural features are extracted from scanning electron microscopy (SEM) images of fatigue cracks. Four aluminum alloy samples, each having a fatigue crack are prepared. Six local nonlinearity parameters are measured at different locations along the crack propagation direction. A total of 40 local measurements are acquired. A principal component analysis (PCA) reveals that all six nonlinearity parameters are correlated and hence can be replaced by one principal component (PC). Fifteen crack micro-geometrical features at each measurement point were extracted from the SEM images. Regression analysis is used to relate the PC of the nonlinearity parameters to the microstructural features at the crack interface. We compare three regression models that take variable selection into account: stepwise multiple linear regression (MLR), stepwise principal component regression (PCR), and least absolute shrinkage and selection operator (LASSO). Despite having different principles, the three predictive models identify two features as the most significant in predicting the interface nonlinearity: the crack aperture (opening) distribution and the distance to the crack tip. The differences between the three models and the physical interpretation of the data-driven predictions are discussed.

Research Organization:
Pennsylvania State Univ., University Park, PA (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Basic Energy Sciences (BES)
Grant/Contract Number:
SC0017585
OSTI ID:
1612714
Journal Information:
AIP Advances, Vol. 9, Issue 8; ISSN 2158-3226
Publisher:
American Institute of Physics (AIP)Copyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 2 works
Citation information provided by
Web of Science

References (34)

Contact acoustic nonlinearity (CAN)-based continuous monitoring of bolt loosening: Hybrid use of high-order harmonics and spectral sidebands journal March 2018
Three-dimensional finite element simulation of closed delaminations in composite materials journal February 2012
Nonlinear interaction of plane ultrasonic waves with an interface between rough surfaces in contact journal January 2003
Absolute measurement of ultrasonic non-linearity parameter at contact interface journal June 2015
Dynamic acousto-elastic testing of concrete with a coda-wave probe: comparison with standard linear and nonlinear ultrasonic techniques journal November 2017
Pump and probe waves in dynamic acousto-elasticity: Comprehensive description and comparison with nonlinear elastic theories journal August 2013
Modeling nonlinearities of ultrasonic waves for fatigue damage characterization: Theory, simulation, and experimental validation journal March 2014
A Note on the Use of Principal Components in Regression journal January 1982
Experimental and theoretical study of harmonic generation at contacting interface journal December 2006
Acoustic harmonic generation at unbonded interfaces and fatigue cracks journal September 1978
Slow dynamics and anomalous nonlinear fast dynamics in diverse solids journal January 2005
Imaging of closed cracks using nonlinear response of elastic waves at subharmonic frequency journal January 2007
Pressure-Dependent Stiffnesses and Nonlinear Ultrasonic Response of Contacting Surfaces journal January 2009
Monitoring the Carbonation-Induced Microcracking in Alkali-Activated Slag (AAS) by Nonlinear Resonant Acoustic Spectroscopy (NRAS) journal October 2018
Impact-Based Nonlinear Acoustic Testing for Characterizing Distributed Damage in Concrete journal June 2017
Single-Impact Nonlinear Resonant Acoustic Spectroscopy for Monitoring the Progressive Alkali–Silica Reaction in Concrete journal August 2019
Numerical study of nonlinear interaction between a crack and elastic waves under an oblique incidence journal April 2014
Experimental characterization of fatigue damage in a nickel-base superalloy using nonlinear ultrasonic waves journal September 2006
Dynamic acousto-elastic response of single fatigue cracks with different microstructural features: An experimental investigation journal August 2018
Hysteretic linear and nonlinear acoustic responses from pressed interfaces journal October 2006
Nonlinear elastodynamics in micro-inhomogeneous solids observed by head-wave based dynamic acoustoelastic testing journal December 2011
Effect of adhesion force between crack planes on subharmonic and DC responses in nonlinear ultrasound journal February 2006
Experimental investigation of nonlinear acoustic effect at crack journal December 2009
Measurement of the ultrasonic nonlinearity of kissing bonds in adhesive joints journal July 2009
Numerical simulation of Rayleigh wave interaction with surface closed cracks under external pressure journal September 2015
Investigation of contact acoustic nonlinearity in delaminations by shearographic imaging, laser doppler vibrometric scanning and finite difference modeling journal June 2010
Optimized Dynamic Acousto-elasticity Applied to Fatigue Damage and Stress Corrosion Cracking journal February 2014
Dynamic Acousto-Elasticity in a Fatigue-Cracked Sample journal January 2014
Remote dynamic acoustoelastic testing: Elastic and dissipative acoustic nonlinearities measured under hydrostatic tension and compression journal January 2009
On the Acoustic Nonlinearity of Solid-Solid Contact With Pressure-Dependent Interface Stiffness journal July 2004
Two dimensional modeling of elastic wave propagation in solids containing cracks with rough surfaces and friction – Part II: Numerical implementation journal January 2018
Finite element modeling of nonlinear acoustics/ultrasonics for the detection of closed delaminations in composites journal February 2017
Regression Shrinkage and Selection Via the Lasso journal January 1996
Rapid evaluation of alkali–silica reactivity of aggregates using a nonlinear resonance spectroscopy technique journal June 2010