Materials processing with de Laval spray-forming nozzles: Net-shape applications

Conference · Fri Dec 30 23:00:00 EST 1994

OSTI ID:160489

McHugh, K M ^[1]

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1. Idaho National Engineering Lab., Idaho Falls, ID (United States)

Spray forming is a materials processing technology in which a bulk liquid metal is converted to a spray of fine droplets and deposited onto a substrate or pattern to form a near-net-shape solid. Benefits include property improvement through rapid solidification of metals, near-net-shape fabrication, and process simplification through the elimination of unit operations. The Idaho National Engineering Laboratory has developed a unique spray-forming method, the Controlled Aspiration Process (CAP), to produce near-net-shape solids and coatings of metals, polymers, and composite materials using de Laval nozzles. The application of this technology for the production of tooling and microelectromechanical systems is described.

• DOE Contract Number: AC07-76ID01570
• OSTI ID: 160489
• Report Number(s): CONF-940684--; ISBN 0-87170-509-5
• Country of Publication: United States
• Language: English

Related Subjects

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION
36 MATERIALS SCIENCE
ALUMINIUM ALLOYS
ARGON
BULK DENSITY
CASTING MOLDS
COPPER
COPPER ALLOYS
FABRICATION
GLASS
GRAIN SIZE
HARDNESS
HELIUM
LIQUID METALS
MICROELECTRONICS
MICROSTRUCTURE
NITROGEN
OPTICAL MICROSCOPY
POLYMERS
POROSITY
SCANNING ELECTRON MICROSCOPY
SHAPE
SPRAY COATING
TIN
ZINC ALLOYS