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Passivation of a Corrosion Resistant High Entropy Alloy in Non-oxidizing Sulfate Solutions

Journal Article · · Acta Materialia

The passivation behavior of a novel high entropy alloy (HEA) of composition 38Ni-21Cr-20Fe-13Ru-6Mo-2W at.% (33Ni-16Cr-17Fe-19Ru-9Mo-6W wt.%) was investigated in sulfate solutions of various pH levels. The HEA was compared to a commercially available Ni-Cr-Mo-W-Fe alloy, C-22. Experiments were conducted using in-situ electrochemical and ex-situ surface-sensitive methods to probe the growth and dissolution of the passive layer. The HEA exhibited excellent corrosion resistance in highly acidic and highly alkaline solutions, maintaining passivity through a broad range of potentials below the Cr transpassivity range. Extremely rapid and efficient oxide formation and lower quasi-steady passive current densities were observed during oxide growth in the passive range compared to commercial alloy C-22. Ex-situ characterization of the passive film by atom probe tomography and X-ray photoelectron spectroscopy provided insight into the oxide composition, thickness, and elemental valence states of potentiostatically-grown and air-formed oxides. All elements in the alloy were oxidized following potentiostatic oxide growth. Instead of distinct stoichiometric and phase-distinct oxides, a disordered solid solution oxide was observed with significant enrichment in Cr and Ru with the latter depending sensitively on potential, as well as depletion of Fe and Ni. Enrichment of Cr was modeled with a modified surface enrichment model. The oxide thickness was estimated to be 3-4 nm thick. The connection between the enrichment of Cr in the passive layer, Mo and W presence, and excellent passivity is discussed.

Research Organization:
Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC05-76RL01830
OSTI ID:
1598845
Report Number(s):
PNNL-SA-139117
Journal Information:
Acta Materialia, Journal Name: Acta Materialia Vol. 164
Country of Publication:
United States
Language:
English

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  • Marcus, Philippe; Maurice, Vincent
  • Philosophical Transactions of the Royal Society A: Mathematical, Physical and Engineering Sciences, Vol. 375, Issue 2098 https://doi.org/10.1098/rsta.2016.0414
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Passivation of a corrosion resistant high entropy alloy in non-oxidizing sulfate solutions
Journal Article · Mon Oct 22 00:00:00 EDT 2018 · Acta Materialia · OSTI ID:1670005