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Title: A Deterministic and Probabilistic Framework for Forecasting of Time-Series Damage States and Associated End-of-lIfe of a Pressurizer Water Reactor Surge Line under Design-Basis and Grid-Load-Following Loading Conditions

Technical Report ·
DOI:https://doi.org/10.2172/1557591· OSTI ID:1557591
 [1];  [2];  [3];  [1];  [1];  [1]
  1. Argonne National Laboratory (ANL), Argonne, IL (United States)
  2. Argonne National Laboratory (ANL), Argonne, IL (United States); Pusan National University, Busan (Korea, Republic of)
  3. Argonne National Laboratory (ANL), Argonne, IL (United States); Kansas State University, Manhattan, KS (United States)

Argonne National Laboratory in support of the Department of Energy’s Light Water Reactor Sustainability (LWRS) program. The present semi-annual report covers the period between May 2018 and September 2018. In this report, we present the work performed to further improve the capability for structural integrity prediction. Part of this work focused on validating a computational fluid dynamics model for modeling thermal stratification. We also present finite element (FE) model based thermal-mechanical stress analysis of a pressurized water reactor (PWR) surge line under grid-load-following loading condition. In addition, we present work related to end-of-life prediction of a PWR surge line based on ASME code and NUREG-6909 deterministic approaches under design-basis and grid-load-following conditions. Our research in this report period also majorly involved with the development of a strategy for probabilistic fatigue life estimation. First, we applied a Weibull probabilistic modeling approach based on end-of-life fatigue data (traditional S~N data under in-air and PWR water conditions) to estimate the probabilistic life for a given strain amplitude. Second, we developed a data analytics based Markov-Chain-Monte-Carlo (MCMC) model for probabilistic modeling of time-series fatigue damage states and the associated probabilistic end-of-life of a component. Unlike the Weibull type approach, the MCMC type may not require a large number of fatigue tests for estimating the end-of-life for given loading and environmental conditions. We demonstrated the use of this framework through symmetric fatigue tests (stress- or strain-ontrolled tests either under in-air or PWR-water conditions) obtained from our earlier experiments. The MCMC model can use base time-series data either obtained from a model or fatigue experiment. Since experimental data are typically more accurate than model-calculated data, we used experiment-based time-series data to demonstrate the MCMC framework. However, when performing a complex experiment is not possible (due to time and costs involved), a model-based approach can be used to generate the time-series data. Similar model-based data are presented in our earlier report (e.g. for cyclic hardening damage states of a PWR surge line under constant amplitude and design-basis loading [1]). However, for the MCMC work in this report, we used experiment-based time-series damage states obtained from fatigue experiments under design-basis and grid-load-following loading conditions. The experimental loading inputs were based on thermal-mechanical FE model results of a typical PWR surge line. Then, we used the experimental time-series damage state data for forecasting the probabilistic time-series damage states and end-of-life of the PWR surge line. Based on this MCMC modeling strategy, and with the assumed loading, environment and thermal-mechanical boundary conditions, we have estimated that a 316SS-pure base metal PWR surge line would survive at least 159 years with zero failure probability.

Research Organization:
Argonne National Laboratory (ANL), Argonne, IL (United States)
Sponsoring Organization:
USDOE Office of Nuclear Energy (NE)
DOE Contract Number:
AC02-06CH11357
OSTI ID:
1557591
Report Number(s):
ANL/LWRS-18/02; 150699
Country of Publication:
United States
Language:
English