Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

The trends and challenges of fiber reinforced additive manufacturing

Journal Article · · International Journal of Advanced Manufacturing Technology
 [1];  [1];  [1];  [1];  [1];  [2];  [3];  [4]
  1. Tennessee Technological Univ., Cookeville, TN (United States)
  2. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
  3. Griffith Univ., Gold Coast (Australia)
  4. Gifu Univ., Gifu (Japan)

In the last few years, utilizing fiber reinforced additive manufacturing (FRAM)-based components in several industries has become quite popular. Compared to conventional AM technologies, FRAM offered complementary solutions to their needs. In general, fibers have been traditionally used in many manufacturing processes for various reasons. However, using conventional methods, there are obstacles in obtaining the desired complex geometries and low setup costs. AM offers possible avoidance of these limitations. Shape complexity, infill density, and manufacturing lead times are no longer barriers. Bridging AM with fiber reinforced materials offers a vast opportunity for lightweight and strong parts. Depending on the affinity, fibers with different structures can be mixed with different matrix materials and, thus, create stronger parts with improved mechanical properties. Process parameters like raster angle, infill speed, layer thickness, and nozzle temperature also strongly impact physical properties of FRAM products and are considered carefully. FRAM-based components are used in many industries such as aerospace, motorsports, and biomedicine, where the weight, strength, and complexity of parts are critical. Hence, numerous industrial companies and research facilities are investigating the implementation and adaptation of FRAM to their requirements. Studies are generally conducted on new materials, new FRAM technologies, the effect of fiber orientations and fraction on the performance of parts, improving the printing parameters, and other subjects. Furthermore, this study reports the current trends and challenges that FRAM is bringing to AM ecosystem.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE)
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1523745
Journal Information:
International Journal of Advanced Manufacturing Technology, Journal Name: International Journal of Advanced Manufacturing Technology Journal Issue: 5-8 Vol. 102; ISSN 0268-3768
Publisher:
SpringerCopyright Statement
Country of Publication:
United States
Language:
English

References (89)

Bamboo fiber-reinforced polypropylene composites: A study of the mechanical properties journal September 1998
Nanofiber-reinforced polymers prepared by fused deposition modeling: Nanofiber-Reinforced Polymers journal June 2003
Mechanical and Thermal Properties of Poly(L-lactide) Incorporating Various Inorganic Fillers with Particle and Whisker Shapes journal July 2003
Reactively Modified Poly(lactic acid): Properties and Foam Processing journal November 2005
Morphology and Properties of Poly(L-Lactide) (PLLA) Filled with Hollow Glass Beads journal May 2007
3D Printing of Poly(3-hydroxybutyrate) Porous Structures Using Selective Laser Sintering journal September 2012
Synthetic fibers and thermoplastic short-fiber-reinforced polymers: Properties and characterization journal September 2013
Vinyl esters: Low cytotoxicity monomers for the fabrication of biocompatible 3D scaffolds by lithography based additive manufacturing
  • Heller, Christian; Schwentenwein, Martin; Russmueller, Guenter
  • Journal of Polymer Science Part A: Polymer Chemistry, Vol. 47, Issue 24 https://doi.org/10.1002/pola.23734
journal December 2009
Efficient topology optimization in MATLAB using 88 lines of code journal November 2010
Bridging topology optimization and additive manufacturing journal August 2015
Fatigue analysis of the fiber reinforced additively manufactured objects journal July 2018
Creep behavior analysis of additively manufactured fiber-reinforced components journal August 2018
Poly(d,l-lactic acid) nanoparticle preparation and colloidal characterization journal November 2003
Selective Laser Melting Additive Manufacturing of Ti-Based Nanocomposites: The Role of Nanopowder journal September 2013
The processing, properties, and structure of carbon fibers journal February 2005
Properties and morphologies of poly(?-lactide): 1. Annealing condition effects on properties and morphologies of poly(?-lactide) journal January 1995
The Potential for the use of composite materials in marine structures journal January 1994
The Selective Laser Sintering of Polycarbonate journal January 1996
Controlled crystal nucleation in the melt-crystallization of poly(l-lactide) and poly(l-lactide)/poly(d-lactide) stereocomplex journal September 2003
Degradation of poly(l-lactic acid) by γ-irradiation journal May 2001
Thermoelastic anisotropy of a natural fiber journal April 2002
Short fiber reinforced composites for fused deposition modeling journal March 2001
Interfacial characteristics of composites fabricated by laminated object manufacturing journal January 1998
Composite Modeling and Analysis for Fabrication of FDM Prototypes with Locally Controlled Properties journal January 2002
Making sense of 3-D printing: Creating a map of additive manufacturing products and services journal October 2014
Fabrication of continuous carbon, glass and Kevlar fibre reinforced polymer composites using additive manufacturing journal August 2017
Continuous lattice fabrication of ultra-lightweight composite structures journal December 2017
Interlayer fracture toughness of additively manufactured unreinforced and carbon-fiber-reinforced acrylonitrile butadiene styrene journal August 2018
Interlayer fracture toughness of additively manufactured unreinforced and carbon-fiber-reinforced acrylonitrile butadiene styrene journal August 2018
Determination of melt processing conditions for high performance amorphous thermoplastics for large format additive manufacturing journal May 2018
Effects of Set Curvature and Fiber Bundle Size on the Printed Radius of Curvature by a Continuous Carbon Fiber Composite 3D Printer journal December 2018
Physical and mechanical properties of PLA, and their functions in widespread applications — A comprehensive review journal December 2016
A review on stereolithography and its applications in biomedical engineering journal August 2010
Interface and performance of 3D printed continuous carbon fiber reinforced PLA composites journal September 2016
3D printing of composite sandwich structures using continuous carbon fiber and fiber tension journal October 2018
Additive manufacturing of carbon fiber reinforced thermoplastic composites using fused deposition modeling journal October 2015
On the reinforcement of cement mortars through 3D printed polymeric and metallic fibers journal April 2016
Development of in-house composite wire based feed stock filaments of fused deposition modelling for wear-resistant materials and structures journal August 2016
Highly oriented carbon fiber–polymer composites via additive manufacturing journal December 2014
Characterization of residual stress and deformation in additively manufactured ABS polymer and composite specimens journal September 2017
Evaluation and prediction of the tensile properties of continuous fiber-reinforced 3D printed structures journal October 2016
Characterization of 3D printed long fibre reinforced composites journal February 2018
Rapid prototyping of continuous carbon fiber reinforced polylactic acid composites by 3D printing journal December 2016
Development of new metal/polymer materials for rapid tooling using Fused deposition modelling journal October 2004
Quasicrystal–polymer composites for selective laser sintering technology journal March 2012
Design and evaluation of additively manufactured parts with three dimensional continuous fibre reinforcement journal January 2016
Laser assisted additive manufacturing of continuous fiber reinforced thermoplastic composites journal October 2017
Characterization of mechanical properties and fracture mode of additively manufactured carbon fiber and glass fiber reinforced thermoplastics journal January 2018
Properties of oriented carbon fiber/polyamide 12 composite parts fabricated by fused deposition modeling journal February 2018
Effect of core–shell composite particles on the sintering behavior and properties of nano-Al2O3/polystyrene composite prepared by SLS journal May 2006
AddJoining: A novel additive manufacturing approach for layered metal-polymer hybrid structures journal April 2018
Bone tissue engineering using 3D printing journal December 2013
Processing and properties of glass bead particulate-filled functionally graded Nylon-11 composites produced by selective laser sintering journal November 2006
Selective Laser Melting Additive Manufacturing of TiC/AlSi10Mg Bulk-form Nanocomposites with Tailored Microstructures and Properties journal January 2014
Interlaminar bonding performance of 3D printed continuous fibre reinforced thermoplastic composites using fused deposition modelling journal July 2018
Applications of Fiber-Reinforced Polymers in Additive Manufacturing journal January 2017
Dieless Forming of Carbon Fibre Reinforced Plastic Parts Using 3D Printer journal January 2014
Effect of Fiber Orientation in Fatigue Properties of FRAM Components journal January 2018
Model of the selective laser sintering of bisphenol-A polycarbonate journal October 1993
Review Carbon fibers for composites journal January 2000
Three-dimensional printing of continuous-fiber composites by in-nozzle impregnation journal March 2016
Bioinspired hierarchical composite design using machine learning: simulation, additive manufacturing, and experiment journal January 2018
The Thermal Resistance of Jute and Jute-blend Fabrics journal January 1987
Fabrication and mechanical characterization of continuous carbon fiber-reinforced thermoplastic using a preform by three-dimensional printing and via hot-press molding journal August 2017
Comparison of tribological behaviour for Nylon6-Al-Al 2 O 3 and ABS parts fabricated by fused deposition modelling : This paper reports a low cost composite material that is more wear-resistant than conventional ABS journal April 2015
Rapid Prototyping of Tissue-Engineering Constructs, Using Photopolymerizable Hydrogels and Stereolithography journal September 2004
Rapid Prototyping of Tissue-Engineering Constructs, Using Photopolymerizable Hydrogels and Stereolithography journal September 2004
Thermal characteristics of a new metal/polymer material for FDM rapid prototyping process journal December 2005
Anisotropic material properties of fused deposition modeling ABS journal October 2002
Binding mechanisms in selective laser sintering and selective laser melting journal February 2005
Deposition direction-dependent failure criteria for fused deposition modeling polycarbonate journal April 2014
Additive manufacturing (AM) and nanotechnology: promises and challenges journal July 2013
Infill Optimization for Additive Manufacturing—Approaching Bone-Like Porous Structures journal February 2018
Polymer History journal January 2008
Additive manufacturing of carbon fiber-reinforced plastic composites using fused deposition modeling: Effects of process parameters on tensile properties journal July 2016
Fabrication and characterization of 3D printed BaTiO 3 /PVDF nanocomposites journal April 2017
Mechanical properties of fiber reinforced polymer composites: A comparative study of conventional and additive manufacturing methods journal March 2018
State-of-the-art of fiber-reinforced polymers in additive manufacturing technologies journal April 2017
Tensile properties, void contents, dispersion and fracture behaviour of 3D printed carbon nanofiber reinforced composites journal January 2018
Fiber-Reinforced Composites book November 2007
Fabrication of porous polymeric matrix drug delivery devices using the selective laser sintering technique
  • Leong, K. F.; Phua, K. K. S.; Chua, C. K.
  • Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine, Vol. 215, Issue 2 https://doi.org/10.1243/0954411011533751
journal February 2001
The importance of carbon fiber to polymer additive manufacturing journal September 2014
Construção de Scaffolds para engenharia tecidual utilizando prototipagem rápida journal January 2007
An Analysis Framework for Topology Optimization of 3D Printed Reinforced Composites conference January 2018
Process-Induced Fiber Orientation in Fused Filament Fabrication journal August 2018
UV-Assisted 3D Printing of Glass and Carbon Fiber-Reinforced Dual-Cure Polymer Composites journal July 2016
3D Printing of Continuous Carbon Fibre Reinforced Thermo-Plastic (CFRTP) Tensile Test Specimens journal January 2016
Big Area Additive Manufacturing and Hardware-in-the-Loop for Rapid Vehicle Powertrain Prototyping: A Case Study on the Development of a 3-D-Printed Shelby Cobra conference April 2016
Infill Optimization for Additive Manufacturing -- Approaching Bone-like Porous Structures text January 2016

Cited By (1)

A review of important considerations in the compression molding process of short natural fiber composites journal November 2019

Similar Records

Additively manufactured carbon fiber-reinforced composites: State of the art and perspective
Journal Article · Tue Nov 19 23:00:00 EST 2019 · Additive Manufacturing · OSTI ID:1649586

Additive Manufacturing of Lightweight Structures: Microfibrillated Cellulose – PLA Biofoams
Conference · Fri Oct 01 00:00:00 EDT 2021 · OSTI ID:2439019

MICRO-CELLULOSE FIBER REINFORCED BIOCOMPOSITES FOR ADDITIVE MANUFACTURING
Conference · Mon Oct 01 00:00:00 EDT 2018 · OSTI ID:1558556