Performance and Reliability Advancements in a Durable Low Temperature Tubular SOFC
- Atrex Energy Inc., Walpole, MA (United States)
The key objective of this program was to develop, build and test an ultra-low degradation, high efficiency SOFC stack with a novel capability for energy storage. The demonstration would be a step toward MW systems but a successful prototype leads to revolutionize our future system designs, significantly reducing the cost and extending the capability of the SOFC in energy harvesting projects. To achieve these innovative goals, advancements in cell and stack technology as well as manufacturing technology and automation were undertaken. The major tasks in cell and stack technology included: 1. The incorporation of an inexpensive solid fuel element in each cell to provide protection against overloading and enable storage inside the fuel cell 2. Increasing efficiency without water recirculation using novel integral POX reforming 3. Reduced stack degradation through tried and true electrode material augmentations for intermediate temperature cell operation In order to ensure that the technology can be accepted by the largest market, manufacturing costs were also addressed for targeting cost and reliability as outlined below: 1. Thinner tube by isostatic pressing automation 2. Electrode impregnation automation 3. Stack manufacturing improvements Atrex Energy has successfully developed and demonstrated the advanced Solid Oxide Fuel Cell (SOFC) technology through this program. R&D efforts have demonstrated the ability to operate SOFCs under sub-stoichiometric partial oxidation air-to-fuel ratios while showing significant resiliency against high fuel utilizations approaching 120%. Core fuel cell innovations including manufacturing advancements enabled Atrex to develop and demonstrate a cost effective, durable 5KW SOFC stack operating on natural gas at net fuel-to-DC electricity efficiencies of ~50 % while operating at a nominal temperature of 650 deg C.
- Research Organization:
- Atrex Energy Inc., Walpole, MA (United States)
- Sponsoring Organization:
- USDOE Office of Fossil Energy (FE)
- DOE Contract Number:
- FE0028063
- OSTI ID:
- 1505503
- Report Number(s):
- FINAL REPORT: DOE - ATREX - FE0028063
- Country of Publication:
- United States
- Language:
- English
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