Slippery Omniphobic Covalently Attached Liquids for Extreme Anti-Scaling
Fouling is amajor unresolved problem in a varietyof industries including power generation, water desalination,and hydrometallurgy. In a heat exchanger, the accumulated salt scale could lead to a decrease in heat transfer, corrosion, blockage of flow and increasedpressure drop, resulting in higher operation costsand shortened equipment lifetime. The added operational costs due to active scale removal techniques such as mechanical abrasion and chemical inhibitors are responsible for 0.25% of the GDP in industrialized nations.Herewe utilize slippery omniphobic covalently attached liquids (SOCAL) dip coating on aluminum substrates to minimize surface energyand surface roughness, hence maximizingthe energy barrier for scale formation. To enable SOCAL surfacebinding on aluminum, we started by depositinga nanoscale(500 nm thick)adhesion layer of SiO2using scalable and cost-effective electrophoretic deposition (EPD), followed by SOCAL grafting to the SiO2.The EPD SiO2coating chemistry was tailored to achieve a smoothsurface finish which, combined with the low surface energyof the SOCAL coating, translated to extreme anti-scaling performance. Thermal degradation testing in an ambient environment revealed the covalently bonded SOCAL coatingswithstand temperatures of 100°C. To characterize scaling, we utilized CaSO4and CaCO3scale tests, showing up to 20X less scaling than uncoated aluminum. Descaling tests revealed that our SOCAL coatings dramatically decrease scale adhesion, resulting in rapid removal of scale buildup in highly supersaturated conditions. To investigate manufacturability, two alternate methods of SiO2deposition were tested, including physical vapor deposition and spin-on glass, with great success in coating smooth metallic substrates, but limited success due to the inability to coat arbitrarily shaped surfaces. Our work not only demonstrates a facile method of tailoring interfacial energy and roughness to control fouling, it develops cost-effective, scalable,and high performing anti-fouling coating applicable to aluminum surfacesfor a variety of applications.
- Research Organization:
- Univ. of Illinois at Urbana-Champaign, IL (United States)
- Sponsoring Organization:
- USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office
- DOE Contract Number:
- EE0008312
- OSTI ID:
- 1500193
- Report Number(s):
- DOE-UIUC-0008312-No
- Resource Relation:
- Conference: Micro and Nanoscale Phase Change HeatTransfer, Gordon Research Conference; 2019 Feb 3-8; Lucca (Barga), Italy
- Country of Publication:
- United States
- Language:
- English
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