skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Effect of hook characteristics on the fracture behaviour of dissimilar friction stir welded aluminium alloy and mild steel sheets

Journal Article · · Science and Technology of Welding and Joining
ORCiD logo [1]; ORCiD logo [1]; ORCiD logo [1]; ORCiD logo [2];  [3];  [4]
  1. Center for Friction Stir Processing, Department of Materials Science and Engineering, University of North Texas, Denton, TX, USA
  2. Manufacturing Engineering Technology, Brigham Young University, Provo, UT, USA
  3. Pacific Northwest National Laboratory, Energy Materials and Manufacturing, Richland, WA, USA
  4. General Motors Technical Center, Warren, MI, USA

Under tensile shear loading, fracture modes of dissimilar lap welds produced by friction stir scribe technology were studied. Three fracture modes were observed. For zone A fracture, the initial crack was restrained, and the joint ultimately fractured in the base mild steel. For zone B fracture, the initial crack progressed through the aluminium sheet just above the Al/steel interface. For zone C fracture, the initial crack proceeded along the steel hook to the aluminium sheet surface. Fracture mode and joint strength were greatly influenced by steel hook size, and the steel hook size was affected by welding parameters and tool scribe height. In this study, the experimental joint strength achieved the calculated joint load limit.

Research Organization:
Pacific Northwest National Lab. (PNNL), Richland, WA (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC05-76RL01830
OSTI ID:
1492688
Report Number(s):
PNNL-SA-138316
Journal Information:
Science and Technology of Welding and Joining, Vol. 24, Issue 2; ISSN 1362-1718
Publisher:
Taylor & Francis
Country of Publication:
United States
Language:
English

References (11)

Improving mechanical properties of pinless friction stir spot welded joints by eliminating hook defect journal October 2014
Hook formation and mechanical properties in AZ31 friction stir spot welds journal November 2010
Microstructures and Mechanical Properties of Friction Stir Spot Welded Aluminum Alloy AA2014 journal April 2012
Influence of structural integrity on fatigue behavior of friction stir spot welded AZ31 Mg alloy journal March 2013
A newly developed tool without probe for friction stir spot welding and its performance journal April 2010
Texture control by thermomechanical processing of AA6xxx Al–Mg–Si sheet alloys for automotive applications—a review journal October 2002
Study of top sheet thinning during friction stir lap welding of AZ31 magnesium alloy journal July 2012
Microstructural features and mechanical properties of AM60 and AZ31 friction stir spot welds journal December 2010
Comprehensive analysis of joint strength for dissimilar friction stir welds of mild steel to aluminum alloys journal October 2009
Effect of tool geometry on hook formation and static strength of friction stir spot welded aluminum 5754-O sheets journal September 2009
Microstructural characteristics and paint-bake response of Al-Mg-Si-Cu alloy journal February 2008

Similar Records

Friction stir scribe welding technique for dissimilar joining of aluminium and galvanised steel
Journal Article · Wed Oct 04 00:00:00 EDT 2017 · Science and Technology of Welding and Joining · OSTI ID:1492688

Stationary Shoulder Friction Stir Assisted Scribe Technique for Dissimilar Joining
Journal Article · Wed Sep 01 00:00:00 EDT 2021 · Journal of Manufacturing Science and Engineering · OSTI ID:1492688

Friction stir welding joint of dissimilar materials between AZ31B magnesium and 6061 aluminum alloys: Microstructure studies and mechanical characterizations
Journal Article · Sun Mar 15 00:00:00 EDT 2015 · Materials Characterization · OSTI ID:1492688

Related Subjects