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Protective Ceramic Coatings for Solid Oxide Fuel Cell (SOFC) Balance‐of‐Plant Components

Journal Article · · Advances in Materials Science and Engineering
DOI:https://doi.org/10.1155/2018/9121462· OSTI ID:1477517

Solid oxide fuel cells (SOFCs) have the potential to meet the growing need for electrical power generation if the cost per megawatt can be further reduced. Currently, SOFC stacks are replaced too frequently to be cost competitive. SOFC service life can be extended by preventing chromium‐ (Cr‐) bearing species from evaporating from the interior surfaces of balance of plant (BOP) components and poisoning the cathode to increase the lifetime. We have developed yttria‐stabilized zirconia (YSZ) and aluminum oxide‐ (Al 2 O 3 ‐) modified sol‐gel paints or inks for coating BOP components. 430 stainless steel (430SS) substrates with three surface conditions were coated with the 0.8–1.5  µ m thick YSZ and Al 2 O 3 paints. The coated 430SS samples were tested for thermal cycling resistance, thermal soak, and Cr evaporation. Thermal soak and thermal cycling test results show promise for the YSZ‐coated 430SS substrates. The Cr evaporation test of a coated substrate showed a 51% reduction in Cr generation, when compared with a bare substrate.

Research Organization:
InnoSense LLC, Torrance, CA (United States)
Sponsoring Organization:
USDOE; USDOE Office of Science (SC), Fusion Energy Sciences (FES) (SC-24)
Grant/Contract Number:
SC0013879
OSTI ID:
1477517
Alternate ID(s):
OSTI ID: 1483364
Journal Information:
Advances in Materials Science and Engineering, Journal Name: Advances in Materials Science and Engineering Journal Issue: 1 Vol. 2018; ISSN 1687-8434
Publisher:
Hindawi Publishing CorporationCopyright Statement
Country of Publication:
Egypt
Language:
English

References (13)

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Atomic Layer Deposition of Yttria-Stabilized Zirconia for Solid Oxide Fuel Cells journal July 2007
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Synergetic role of nanoparticles and micro-scale short carbon fibers on the mechanical profiles of epoxy resin journal January 2011

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