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Title: Confirmatory Defect Analyses of AGR-5/6/7 Fuel

Technical Report ·
DOI:https://doi.org/10.2172/1467480· OSTI ID:1467480
 [1]
  1. Idaho National Lab. (INL), Idaho Falls, ID (United States)

The Advanced Gas Reactor (AGR) Fuel Development and Qualification Program has executed a series of experiments to test and qualify tristructural isotropic (TRISO) particle fuels for use in high-temperature gas-cooled reactors. The most recent irradiation experiments, AGR-5/6/7, are testing fuel that was fabricated in near production-scale equipment. There are three important defect fractions that must be characterized, using a deconsolidation-leach-burn-leach (DLBL) method, to better predict and understand fuel performance during irradiation. These are the dispersed uranium fraction (DUF), exposed kernel fraction (EKF), and silicon carbide defect fraction (SDF). The DLBL characterization data from analyses of the four compact batches, fabricated and characterized by the BWX Technologies Nuclear Operations Group (BWXT-NOG), showed unexpectedly higher values for all three defect fractions relative to the parent TRISO particle defect fractions. The DUF and SDF should not have changed significantly during compact fabrication and the apparent increase in the EKF, a metric for particle damage, was higher than anticipated for the compacts with 40% volumetric packing fraction (PF). Analytical results showed no net increase in the EKF for the 25% PF compacts. Compacts from one compact batch of each packing fraction were sent to Oak Ridge National Laboratory (ORNL), along with uncompacted tristructural isotropic (TRISO) particles, overcoated to a thickness targeting a 40% PF, for confirmatory analyses of the defect fractions and determination of the source(s) of damage. The ORNL results did not confirm the BWXT-NOG results for either the DUF or the SDF; the ORNL results showed no significant change in these defect fractions relative to the parent TRISO particle lot. The ORNL results did, however, confirm that a large increase in the exposed kernel fraction was found in the 40% PF compacts and that the 25% PF compacts sustained little if any damage. Data suggest that a large majority of the mechanical damage to the TRISO particles occurred in the overcoater when targeting the 40% PF. The analytical laboratories at both BWXT-NOG and ORNL had inconsistent outcomes on analyses of individual batches. Although the ORNL data is more consistent with the parent TRISO lot and expectations, the data set is too limited in size to justifiably reject suspect data from either laboratory at this time. It is recommended that an additional analysis be done to provide sufficient data for estimating the true defect fractions for interpreting the radionuclide release data during the AGR-5/6/7 irradiation experiments.

Research Organization:
Idaho National Lab. (INL), Idaho Falls, ID (United States)
Sponsoring Organization:
USDOE Office of Nuclear Energy (NE)
DOE Contract Number:
AC07-05ID14517
OSTI ID:
1467480
Report Number(s):
INL/EXT-18-45110-Rev000; TRN: US1902746
Country of Publication:
United States
Language:
English