Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Elevated‐Temperature 3D Printing of Hybrid Solid‐State Electrolyte for Li‐Ion Batteries

Journal Article · · Advanced Materials
 [1];  [1];  [2];  [3];  [1];  [1];  [1];  [1];  [1];  [4];  [1];  [5];  [6]
  1. Department of Mechanical and Industrial Engineering University of Illinois at Chicago Chicago IL 60607 USA
  2. Department of Mechanical Engineering‐Engineering Mechanics Michigan Technological University Houghton MI 49931 USA
  3. Department of Mechanical and Industrial Engineering University of Illinois at Chicago Chicago IL 60607 USA, Chemical Science and Engineering Division Argonne National Laboratory Chicago IL 60439 USA
  4. Department of Bioengineering University of Illinois at Chicago Chicago IL 60607 USA
  5. Chemical Science and Engineering Division Argonne National Laboratory Chicago IL 60439 USA
  6. Department of Mechanical and Industrial Engineering University of Illinois at Chicago Chicago IL 60607 USA, Department of Mechanical Engineering‐Engineering Mechanics Michigan Technological University Houghton MI 49931 USA
Abstract

While 3D printing of rechargeable batteries has received immense interest in advancing the next generation of 3D energy storage devices, challenges with the 3D printing of electrolytes still remain. Additional processing steps such as solvent evaporation were required for earlier studies of electrolyte fabrication, which hindered the simultaneous production of electrode and electrolyte in an all‐3D‐printed battery. Here, a novel method is demonstrated to fabricate hybrid solid‐state electrolytes using an elevated‐temperature direct ink writing technique without any additional processing steps. The hybrid solid‐state electrolyte consists of solid poly(vinylidene fluoride‐hexafluoropropylene) matrices and a Li + ‐conducting ionic‐liquid electrolyte. The ink is modified by adding nanosized ceramic fillers to achieve the desired rheological properties. The ionic conductivity of the inks is 0.78  × 10 −3 S cm −1 . Interestingly, a continuous, thin, and dense layer is discovered to form between the porous electrolyte layer and the electrode, which effectively reduces the interfacial resistance of the solid‐state battery. Compared to the traditional methods of solid‐state battery assembly, the directly printed electrolyte helps to achieve higher capacities and a better rate performance. The direct fabrication of electrolyte from printable inks at an elevated temperature will shed new light on the design of all‐3D‐printed batteries for next‐generation electronic devices.

Sponsoring Organization:
USDOE
OSTI ID:
1465897
Journal Information:
Advanced Materials, Journal Name: Advanced Materials Journal Issue: 39 Vol. 30; ISSN 0935-9648
Publisher:
Wiley Blackwell (John Wiley & Sons)Copyright Statement
Country of Publication:
Germany
Language:
English

References (59)

Equilibrium behavior of confined triblock copolymer films journal March 1998
Direct Ink Writing of 3D Functional Materials journal November 2006
Research on Advanced Materials for Li-ion Batteries journal December 2009
Conformal Printing of Electrically Small Antennas on Three-Dimensional Surfaces journal January 2011
3D Printing of Interdigitated Li-Ion Microbattery Architectures journal June 2013
Graphene Oxide-Based Electrode Inks for 3D-Printed Lithium-Ion Batteries journal February 2016
3D-Printing Electrolytes for Solid-State Batteries journal March 2018
Design Considerations for Unconventional Electrochemical Energy Storage Architectures journal July 2015
3D-Printed Cathodes of LiMn 1− x Fe x PO 4 Nanocrystals Achieve Both Ultrahigh Rate and High Capacity for Advanced Lithium-Ion Battery journal June 2016
3D Printable Ceramic-Polymer Electrolytes for Flexible High-Performance Li-Ion Batteries with Enhanced Thermal Stability journal March 2017
Emerging 3D-Printed Electrochemical Energy Storage Devices: A Critical Review journal May 2017
Nanomaterials for Rechargeable Lithium Batteries journal April 2008
Ionic-Liquid-Based Polymer Electrolytes for Battery Applications journal November 2015
Superior Ion-Conducting Hybrid Solid Electrolyte for All-Solid-State Batteries journal November 2014
A review of the present situation and future developments of micro-batteries for wireless autonomous sensor systems: Micro-batteries for wireless autonomous sensor systems journal August 2012
Additive manufacturing and its societal impact: a literature review journal October 2012
3D Printing multifunctionality: structures with electronics journal March 2014
3D printing based on imaging data: review of medical applications journal May 2010
Organ printing: computer-aided jet-based 3D tissue engineering journal April 2003
Review of gel-type polymer electrolytes for lithium-ion batteries journal February 1999
Direct writing in three dimensions journal July 2004
Direct writing technology—Advances and developments journal January 2008
EIS study on the formation of solid electrolyte interface in Li-ion battery journal January 2006
Dispersibility of nano-TiO2 on performance of composite polymer electrolytes for Li-ion batteries journal November 2013
Dual-phase polymer electrolyte with enhanced phase compatibility based on Poly(MMA-g-PVC)/PMMA journal June 2006
Preparation and electrochemical characterization of electrospun, microporous membrane-based composite polymer electrolytes for lithium batteries journal April 2008
Lithium batteries: Status, prospects and future journal May 2010
Effects of the porous structure on conductivity of nanocomposite polymer electrolyte for lithium ion batteries journal September 2008
Progress in the production and modification of PVDF membranes journal June 2011
3D printing technologies for electrochemical energy storage journal October 2017
Review on composite polymer electrolytes for lithium batteries journal July 2006
Linear viscoelasticity and dynamics of suspensions and molten polymers filled with nanoparticles of different aspect ratios journal August 2013
Additive manufacturing of tissues and organs journal August 2012
An improved process to prepare high separation performance PA/PVDF hollow fiber composite nanofiltration membranes journal December 2007
Direct writing of copper conductive patterns by ink-jet printing journal July 2007
Evaluation of 3D Printing and Its Potential Impact on Biotechnology and the Chemical Sciences journal January 2014
Solid-State Li-Ion Batteries Using Fast, Stable, Glassy Nanocomposite Electrolytes for Good Safety and Long Cycle-Life journal February 2016
3D Printing of Carbon Nanotubes-Based Microsupercapacitors journal January 2017
Solid-State Lithium Metal Batteries Promoted by Nanotechnology: Progress and Prospects journal May 2017
Reshaping Lithium Plating/Stripping Behavior via Bifunctional Polymer Electrolyte for Room-Temperature Solid Li Metal Batteries journal December 2016
Dendrite-Free Li-Metal Battery Enabled by a Thin Asymmetric Solid Electrolyte with Engineered Layers journal December 2017
Stable Aqueous Based Cu Nanoparticle Ink for Printing Well-Defined Highly Conductive Features on a Plastic Substrate journal March 2011
Nanocomposite polymer electrolytes for lithium batteries journal July 1998
Building better batteries journal February 2008
The influence of large cations on the electrochemical properties of tunnel-structured metal oxides journal November 2016
Nanostructured materials for advanced energy conversion and storage devices journal May 2005
Ionic liquid polymer electrolytes journal January 2013
Progress in flexible lithium batteries and future prospects journal January 2014
A hybrid solid electrolyte for flexible solid-state sodium batteries journal January 2015
Composite batteries: a simple yet universal approach to 3D printable lithium-ion battery electrodes journal January 2016
Three-dimensional bilayer garnet solid electrolyte based high energy density lithium metal–sulfur batteries journal January 2017
Hybrid electrolytes with 3D bicontinuous ordered ceramic and polymer microchannels for all-solid-state batteries journal January 2018
Strong decrease in viscosity of nanoparticle-filled polymer melts through selective adsorption journal January 2008
“Grafting to” route to PVDF-HFP-GMA/BaTiO3 nanocomposites with high dielectric constant and high thermal conductivity for energy storage and thermal management applications journal January 2014
Observed Surface Energy Effects in Confined Diblock Copolymers journal April 1996
3D Printing for the Rapid Prototyping of Structural Electronics journal December 2014
Toward garnet electrolyte–based Li metal batteries: An ultrathin, highly effective, artificial solid-state electrolyte/metallic Li interface journal April 2017
Computer Simulations of Ion Transport in Polymer Electrolyte Membranes journal June 2016
Processing of Iron Oxide-epoxy Vinyl Ester Nanocomposites journal March 2003

Similar Records

Graphene Oxide-Based Electrode Inks for 3D-Printed Lithium-Ion Batteries
Journal Article · Mon Feb 01 19:00:00 EST 2016 · Advanced Materials · OSTI ID:1371147

3D Printed, Low Tortuosity Garnet Framework For Beyond 500 Wh/kg Batteries
Technical Report · Thu Nov 11 23:00:00 EST 2021 · OSTI ID:1830009

Related Subjects