skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Bipolar plate development with additive manufacturing and protective coating for durable and high-efficiency hydrogen production

Abstract

Additive manufacturing (AM) of the complex devices for energy application remains an almost unexplored area, and the harsh acidic environment also limits the application of AM parts in water splitting for hydrogen production. Here, bipolar plates (BPs), which are used to transport reactants/products and conduct electrons in proton exchange membrane electrolyzer cells (PEMECs), are printed from stainless steel (SS) with selective laser melting (SLM). Then surface treatments are employed on those BPs by thin film electroplating with Au, and the protective thin layer enables the utilization of AM SS parts to both cathode and anode sides of water electrolyzer cells and exhibits superior corrosion resistances and electronic conductivities. The Au-coated AM SS BPs deliver a low interfacial contact resistance (6.4 mO cm 2 under 1.45 MPa) and an excellent performance in PEMECs (1.71 V at 2 A/cm 2), and maintain a remarkable durability in the simulated anode environment compared with the uncoated AM SS BPs and conventional graphite BPs. In conclusion, this approach demonstrates the possibility of 3-dimensional printing fully integrated water electrolyzer cells at both anode and cathode sides.

Authors:
 [1];  [1];  [1]; ORCiD logo [1];  [1]; ORCiD logo [2];  [3];  [2]; ORCiD logo [1]
  1. Univ. of Tennessee, Knoxville, TN (United States)
  2. Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
  3. National Renewable Energy Lab. (NREL), Golden, CO (United States)
Publication Date:
Research Org.:
National Renewable Energy Lab. (NREL), Golden, CO (United States); Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Org.:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Advanced Manufacturing Office (EE-5A)
OSTI Identifier:
1458817
Alternate Identifier(s):
OSTI ID: 1471845
Report Number(s):
NREL/JA-4A00-71855
Journal ID: ISSN 0378-7753
Grant/Contract Number:  
AC36-08GO28308; AC05-00OR22725
Resource Type:
Journal Article: Accepted Manuscript
Journal Name:
Journal of Power Sources
Additional Journal Information:
Journal Volume: 396; Journal Issue: C; Journal ID: ISSN 0378-7753
Publisher:
Elsevier
Country of Publication:
United States
Language:
English
Subject:
08 HYDROGEN; additive manufacturing; bipolar plate; electroplating; interfacial contact resistance; proton exchange membrane electrolyzer cells

Citation Formats

Yang, Gaoqiang, Yu, Shule, Mo, Jingke, Kang, Zhenye, Dohrmann, Yeshi, List, III, Frederick A., Green, Jr., Johney B., Babu, Sudarsanam S., and Zhang, Feng -Yuan. Bipolar plate development with additive manufacturing and protective coating for durable and high-efficiency hydrogen production. United States: N. p., 2018. Web. doi:10.1016/j.jpowsour.2018.06.078.
Yang, Gaoqiang, Yu, Shule, Mo, Jingke, Kang, Zhenye, Dohrmann, Yeshi, List, III, Frederick A., Green, Jr., Johney B., Babu, Sudarsanam S., & Zhang, Feng -Yuan. Bipolar plate development with additive manufacturing and protective coating for durable and high-efficiency hydrogen production. United States. doi:10.1016/j.jpowsour.2018.06.078.
Yang, Gaoqiang, Yu, Shule, Mo, Jingke, Kang, Zhenye, Dohrmann, Yeshi, List, III, Frederick A., Green, Jr., Johney B., Babu, Sudarsanam S., and Zhang, Feng -Yuan. Fri . "Bipolar plate development with additive manufacturing and protective coating for durable and high-efficiency hydrogen production". United States. doi:10.1016/j.jpowsour.2018.06.078.
@article{osti_1458817,
title = {Bipolar plate development with additive manufacturing and protective coating for durable and high-efficiency hydrogen production},
author = {Yang, Gaoqiang and Yu, Shule and Mo, Jingke and Kang, Zhenye and Dohrmann, Yeshi and List, III, Frederick A. and Green, Jr., Johney B. and Babu, Sudarsanam S. and Zhang, Feng -Yuan},
abstractNote = {Additive manufacturing (AM) of the complex devices for energy application remains an almost unexplored area, and the harsh acidic environment also limits the application of AM parts in water splitting for hydrogen production. Here, bipolar plates (BPs), which are used to transport reactants/products and conduct electrons in proton exchange membrane electrolyzer cells (PEMECs), are printed from stainless steel (SS) with selective laser melting (SLM). Then surface treatments are employed on those BPs by thin film electroplating with Au, and the protective thin layer enables the utilization of AM SS parts to both cathode and anode sides of water electrolyzer cells and exhibits superior corrosion resistances and electronic conductivities. The Au-coated AM SS BPs deliver a low interfacial contact resistance (6.4 mO cm2 under 1.45 MPa) and an excellent performance in PEMECs (1.71 V at 2 A/cm2), and maintain a remarkable durability in the simulated anode environment compared with the uncoated AM SS BPs and conventional graphite BPs. In conclusion, this approach demonstrates the possibility of 3-dimensional printing fully integrated water electrolyzer cells at both anode and cathode sides.},
doi = {10.1016/j.jpowsour.2018.06.078},
journal = {Journal of Power Sources},
number = C,
volume = 396,
place = {United States},
year = {Fri Jun 22 00:00:00 EDT 2018},
month = {Fri Jun 22 00:00:00 EDT 2018}
}

Journal Article:
Free Publicly Available Full Text
This content will become publicly available on June 22, 2019
Publisher's Version of Record

Save / Share: