Bipolar plate development with additive manufacturing and protective coating for durable and high-efficiency hydrogen production

Yang, Gaoqiang; Yu, Shule; Mo, Jingke; Kang, Zhenye; Dohrmann, Yeshi; List, III, Frederick A.; Green, Jr., Johney B.; Babu, Sudarsanam S.; Zhang, Feng -Yuan

doi:10.1016/j.jpowsour.2018.06.078

Title: Bipolar plate development with additive manufacturing and protective coating for durable and high-efficiency hydrogen production

Journal Article · Fri Jun 22 00:00:00 EDT 2018 · Journal of Power Sources

DOI:https://doi.org/10.1016/j.jpowsour.2018.06.078· OSTI ID:1458817

Yang, Gaoqiang ^[1]; Yu, Shule ^[1]; Mo, Jingke ^[1];

^[1]; Dohrmann, Yeshi ^[1];

^[2]; Green, Jr., Johney B. ^[3]; Babu, Sudarsanam S. ^[2];

^[1]

Univ. of Tennessee, Knoxville, TN (United States)
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
National Renewable Energy Lab. (NREL), Golden, CO (United States)

Additive manufacturing (AM) of the complex devices for energy application remains an almost unexplored area, and the harsh acidic environment also limits the application of AM parts in water splitting for hydrogen production. Here, bipolar plates (BPs), which are used to transport reactants/products and conduct electrons in proton exchange membrane electrolyzer cells (PEMECs), are printed from stainless steel (SS) with selective laser melting (SLM). Then surface treatments are employed on those BPs by thin film electroplating with Au, and the protective thin layer enables the utilization of AM SS parts to both cathode and anode sides of water electrolyzer cells and exhibits superior corrosion resistances and electronic conductivities. The Au-coated AM SS BPs deliver a low interfacial contact resistance (6.4mΩcm2 under 1.45MPa) and an excellent performance in PEMECs (1.71Vat 2 A/cm2), and maintain a remarkable durability in the simulated anode environment compared with the uncoated AM SS BPs and conventional graphite BPs. This approach demonstrates the possibility of 3-dimensional printing fully integrated water electrolyzer cells at both anode and cathode sides.

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Research Organization:: National Renewable Energy Lab. (NREL), Golden, CO (United States); Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE), Energy Efficiency Office. Advanced Manufacturing Office

Grant/Contract Number:: AC36-08GO28308; AC05-00OR22725; FE0011585; AC05-000R22725

OSTI ID:: 1458817

Alternate ID(s):: OSTI ID: 1471845; OSTI ID: 1582734

Report Number(s):: NREL/JA-4A00-71855

Journal Information:: Journal of Power Sources, Vol. 396, Issue C; ISSN 0378-7753

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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Cited by: 46 works

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