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Fatigue of Composite Material Beam Elements Representative of Wind Turbine Blade Substructure

Technical Report ·
DOI:https://doi.org/10.2172/14386· OSTI ID:14386
; ; ; ;  [1]
  1. Department of Chemical Engineering, Montana State University

The database and analysis methods used to predict wind turbine blade structural performance for stiffness, static strength, dynamic response,and fatigue lifetime are validated through the design, fabrication, and testing of substructural elements. We chose a test specimen representative of wind turbine blade primary substructure to represent the spar area of a typical wind turbine blade. We then designed an I-beam with flanges and web to represent blade structure, using materials typical of many U.S.-manufactured blades. Our study included the fabrication and fatigue testing of 52 beams and many coupons of beam material. Fatigue lifetimes were consistent with predictions based on the coupon database. The final beam specimen proved to be a very useful tool for validating strength and lifetime predictions for a variety of flange and web materials, and is serving as a test bed to ongoing studies of structural details and the interaction between manufacturing and structural performance. Th e beam test results provide a significant validation of the coupon database and the methodologies for predicting fatigue of composite material beam elements.

Research Organization:
National Renewable Energy Lab., Golden, CO (US)
Sponsoring Organization:
US Department of Energy (US)
DOE Contract Number:
AC36-99GO10337
OSTI ID:
14386
Report Number(s):
NREL/SR-500-24379
Country of Publication:
United States
Language:
English