High performance computation of residual stress and distortion in laser welded 301L stainless sheets

Huang, Hui; Tsutsumi, Seiichiro; Wang, Jiandong; Li, Liqun; Murakawa, Hidekazu

doi:10.1016/j.finel.2017.07.004

Title: High performance computation of residual stress and distortion in laser welded 301L stainless sheets

Journal Article · Tue Jul 11 00:00:00 EDT 2017 · Finite Elements in Analysis and Design

DOI:https://doi.org/10.1016/j.finel.2017.07.004· OSTI ID:1427665

Huang, Hui ^[1]; Tsutsumi, Seiichiro ^[2]; Wang, Jiandong ^[3]; Li, Liqun ^[3]; Murakawa, Hidekazu ^[2]

Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Osaka Univ., Mihogaoka, Ibaraki, Osaka (Japan). Joining and Welding Research Inst.
Harbin Inst. of Technology, Harbin (China). State Key Lab. of Advanced Welding and Joining

Transient thermo-mechanical simulation of stainless plate laser welding process was performed by a highly efficient and accurate approach-hybrid iterative substructure and adaptive mesh method. Especially, residual stress prediction was enhanced by considering various heat effects in the numerical model. The influence of laser welding heat input on residual stress and welding distortion of stainless thin sheets were investigated by experiment and simulation. X-ray diffraction (XRD) and contour method were used to measure the surficial and internal residual stress respectively. Effect of strain hardening, annealing and melting on residual stress prediction was clarified through a parametric study. It was shown that these heat effects must be taken into account for accurate prediction of residual stresses in laser welded stainless sheets. Reasonable agreement among residual stresses by numerical method, XRD and contour method was obtained. Buckling type welding distortion was also well reproduced by the developed thermo-mechanical FEM.

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Research Organization:: Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

Sponsoring Organization:: USDOE

Grant/Contract Number:: AC05-00OR22725

OSTI ID:: 1427665

Journal Information:: Finite Elements in Analysis and Design, Vol. 135, Issue C; ISSN 0168-874X

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

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Cited by: 44 works

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Residual stress measurement of Al/steel dissimilar friction stir weld Ogawa, Daisuke; Kakiuchi, Toshifumi; Hashiba, Keigo Science and Technology of Welding and Joining, Vol. 24, Issue 8 https://doi.org/10.1080/13621718.2019.1588521	journal	March 2019
The influence of process parameters on the distribution of residual stresses in magnetically impelled arc welded joints Sedighi, M.; MosayebNezhad, J. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, Vol. 233, Issue 11 https://doi.org/10.1177/0954406218809131	journal	October 2018
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