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Transparent superhydrophobic surfaces using a spray coating process

Journal Article · · Solar Energy Materials and Solar Cells

One significant maintenance problem and cost associated with solar energy conversion systems is the soiling due to the accumulation of dust and other pollutants. Here in this work, we describe a scalable approach for applying antisoiling coatings based on superhydrophobic (SH) silica particles using a spray coating process. A large water contact angle (WCA) is one of the characteristics of excellent SH surfaces and because of the low surface energy and low adhesion forces the soiling rate is reduced. Our findings indicate that the WCA depends strongly on the ratio of the polymer binder and the nanoparticles. The nanoparticle surface coverage of the spray coated samples was substantially improved after rinsing with solvent. This process tended to remove large aggregates and excess polymer binder and further increased the WCA by allowing exposure of the functionalized nanoparticles. The durability of the SH coatings was enhanced when the substrate was pretreated with polymer binder and an optimal curing time between 30 and 60 min. The abrasion tests of the SH coatings we report in this study showed that the WCA decreased from ~ 166° to ~ 157° after exposure to 2.6 g of sand. Such coatings will help reduce costs of periodic cleaning of solar energy conversion systems (photovoltaic panels and concentrated solar mirrors).

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1426588
Journal Information:
Solar Energy Materials and Solar Cells, Journal Name: Solar Energy Materials and Solar Cells Vol. 176; ISSN 0927-0248
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

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Cited By (4)

Superhydrophobic Polypropylene Surfaces Prepared with TiO 2 Nanoparticles Functionalized by Dendritic Polymers
  • Contreras, Cintia B.; Figueroa, Francisco N.; Weibel, Daniel E.
  • Journal of Polymer Science Part A: Polymer Chemistry, Vol. 56, Issue 18 https://doi.org/10.1002/pola.29086
journal August 2018
A superhydrophobic polyacrylate film with good durability fabricated via spray coating journal July 2018
Transparent superhydrophilic and superhydrophobic nanoparticle textured coatings: comparative study of anti-soiling performance journal January 2019
The anti-soiling performance of highly reflective superhydrophobic nanoparticle-textured mirrors journal January 2018

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