Fuel Cell Performance Implications of Membrane Electrode Assembly Fabrication with Platinum-Nickel Nanowire Catalysts

Mauger, Scott A.; Neyerlin, K. C.; Alia, Shaun M.; Ngo, Chilan; Babu, Siddharth Komini; Hurst, Katherine E.; Pylypenko, Svitlana; Litster, Shawn; Pivovar, Bryan S.

doi:10.1149/2.1061803jes

Title: Fuel Cell Performance Implications of Membrane Electrode Assembly Fabrication with Platinum-Nickel Nanowire Catalysts

Journal Article · Thu Feb 08 00:00:00 EST 2018 · Journal of the Electrochemical Society

DOI:https://doi.org/10.1149/2.1061803jes· OSTI ID:1425998

; Neyerlin, K. C.;

; Ngo, Chilan;

; Hurst, Katherine E.;

; Litster, Shawn; Pivovar, Bryan S.

Platinum-nickel nanowire (PtNiNW) catalysts have shown exceptionally high oxygen reduction mass activity in rotating disk electrode measurements. However, the ability to successfully incorporate PtNiNWs into high performance membrane electrode assemblies (MEAs) has been challenging due to their size, shape, density, dispersion characteristics, and corrosion-susceptible nickel core. We have investigated the impact of specific processing steps and electrode composition on observed fuel cell performance and electrochemical properties in order to optimize performance. We have found that nickel ion contamination is a major concern for PtNiNWs that can be addressed through ion exchange in fabricated/tested MEAs or by acid leaching of catalyst materials prior to MEA incorporation, with the latter being the more successful method. Additionally, decreased ionomer incorporation has led to the highest performance demonstrating 238 mA/mg_Pt (0.9 V IR-free) for PtNiNWs (pre-leached to 80 wt% Pt) with 9 wt% ionomer incorporation.

View Journal Article

Cite

Export

Save

Research Organization:: National Renewable Energy Laboratory (NREL), Golden, CO (United States)

Sponsoring Organization:: USDOE Office of Energy Efficiency and Renewable Energy (EERE), Sustainable Transportation Office. Hydrogen Fuel Cell Technologies Office (HFTO)

Grant/Contract Number:: AC36-08GO28308

OSTI ID:: 1425998

Alternate ID(s):: OSTI ID: 1430822

Report Number(s):: NREL/JA-5900-70607; /jes/165/3/F238.atom

Journal Information:: Journal of the Electrochemical Society, Journal Name: Journal of the Electrochemical Society Vol. 165 Journal Issue: 3; ISSN 0013-4651

Publisher:: The Electrochemical SocietyCopyright Statement

Country of Publication:: United States

Language:: English

Citation Metrics:

Cited by: 36 works

Citation information provided by
Web of Science

References (46)

Recent Progress in Nanostructured Thin Film (NSTF) ORR Electrocatalyst Development for PEM Fuel Cells Steinbach, A. J.; van der Vliet, D.; Hester, A. E. ECS Transactions, Vol. 69, Issue 17 https://doi.org/10.1149/06917.0291ecst	journal	September 2015
Stability and Dissolution of Platinum Surfaces in Perchloric Acid Komanicky, V.; Chang, K. C.; Menzel, A. Journal of The Electrochemical Society, Vol. 153, Issue 10 https://doi.org/10.1149/1.2229284	journal	January 2006
The Priority and Challenge of High-Power Performance of Low-Platinum Proton-Exchange Membrane Fuel Cells Kongkanand, Anusorn; Mathias, Mark F. The Journal of Physical Chemistry Letters, Vol. 7, Issue 7 https://doi.org/10.1021/acs.jpclett.6b00216	journal	March 2016
Record activity and stability of dealloyed bimetallic catalysts for proton exchange membrane fuel cells Han, Binghong; Carlton, Christopher E.; Kongkanand, Anusorn Energy & Environmental Science, Vol. 8, Issue 1 https://doi.org/10.1039/C4EE02144D	journal	January 2015
Impact of Platinum Loading and Catalyst Layer Structure on PEMFC Performance Owejan, Jon P.; Owejan, Jeanette E.; Gu, Wenbin Journal of The Electrochemical Society, Vol. 160, Issue 8 https://doi.org/10.1149/2.072308jes	journal	January 2013
Improved Electrocatalytic Oxygen Reduction Performance of Platinum Ternary Alloy-Oxide in Solid-Polymer-Electrolyte Fuel Cells Tamizhmani, G. Journal of The Electrochemical Society, Vol. 141, Issue 4 https://doi.org/10.1149/1.2054866	journal	January 1994
Influence of Ink Composition on the Electrochemical Properties of Pt/C Electrocatalysts Kocha, S. S.; Zack, J. W.; Alia, S. M. ECS Transactions, Vol. 50, Issue 2 https://doi.org/10.1149/05002.1475ecst	journal	March 2013
Long-Term Stability of Nanostructured Thin Film Electrodes at Operating Potentials Ahluwalia, R. K.; Peng, J. -K.; Wang, X. Journal of The Electrochemical Society, Vol. 164, Issue 4 https://doi.org/10.1149/2.0881704jes	journal	January 2017
Analysis of Oxygen-Transport Diffusion Resistance in Proton-Exchange-Membrane Fuel Cells Nonoyama, Nobuaki; Okazaki, Shinobu; Weber, Adam Z. Journal of The Electrochemical Society, Vol. 158, Issue 4 https://doi.org/10.1149/1.3546038	journal	January 2011
Impact of Solvent on Ionomer Structure and Fuel Cell Durability Johnston, Christina M.; Lee, Kwan-Soo; Rockward, Tommy 216th ECS Meeting, ECS Transactions https://doi.org/10.1149/1.3210717	conference	January 2009
Kinetic Model of Platinum Dissolution in PEMFCs Darling, Robert M.; Meyers, Jeremy P. Journal of The Electrochemical Society, Vol. 150, Issue 11 https://doi.org/10.1149/1.1613669	journal	January 2003
Comparison between Dealloyed PtCo ₃ and PtCu ₃ Cathode Catalysts for Proton Exchange Membrane Fuel Cells Yu, Zhiqiang; Zhang, Junliang; Liu, Zhongyi The Journal of Physical Chemistry C, Vol. 116, Issue 37 https://doi.org/10.1021/jp306107t	journal	September 2012
The Impact of Platinum Loading on Oxygen Transport Resistance Greszler, Thomas A.; Caulk, David; Sinha, Puneet Journal of The Electrochemical Society, Vol. 159, Issue 12 https://doi.org/10.1149/2.061212jes	journal	January 2012
Impact of Substrate and Processing on Confinement of Nafion Thin Films Kusoglu, Ahmet; Kushner, Douglas; Paul, Devproshad K. Advanced Functional Materials, Vol. 24, Issue 30 https://doi.org/10.1002/adfm.201304311	journal	April 2014
Dissolution of Ni from High Ni Content Pt1−xNix Alloys Stevens, D. A.; Mehrotra, R.; Sanderson, R. J. Journal of The Electrochemical Society, Vol. 158, Issue 8 https://doi.org/10.1149/1.3595747	journal	January 2011
Improved Oxygen Reduction Activity and Durability of Dealloyed PtCo _x Catalysts for Proton Exchange Membrane Fuel Cells: Strain, Ligand, and Particle Size Effects Jia, Qingying; Caldwell, Keegan; Strickland, Kara ACS Catalysis, Vol. 5, Issue 1 https://doi.org/10.1021/cs501537n	journal	November 2014
Effect of Surface Composition on Electronic Structure, Stability, and Electrocatalytic Properties of Pt-Transition Metal Alloys: Pt-Skin versus Pt-Skeleton Surfaces Stamenkovic, Vojislav R.; Mun, Bongjin Simon; Mayrhofer, Karl J. J. Journal of the American Chemical Society, Vol. 128, Issue 27 https://doi.org/10.1021/ja0600476	journal	July 2006
Galvanic displacement as a route to highly active and durable extended surface electrocatalysts Alia, S. M.; Yan, Y. S.; Pivovar, B. S. Catal. Sci. Technol., Vol. 4, Issue 10 https://doi.org/10.1039/C4CY00736K	journal	January 2014
Proton Conduction on Ionomer-Free Pt Surfaces Thompson, Eric L.; Baker, Daniel 220th ECS Meeting, ECS Transactions https://doi.org/10.1149/1.3635605	conference	January 2011
Spatially Resolved, In Situ Potential Measurements through Porous Electrodes As Applied to Fuel Cells Hess, Katherine C.; Epting, William K.; Litster, Shawn Analytical Chemistry, Vol. 83, Issue 24 https://doi.org/10.1021/ac202231y	journal	December 2011
A review of platinum-based catalyst layer degradation in proton exchange membrane fuel cells Zhang, Shengsheng; Yuan, Xiao-Zi; Hin, Jason Ng Cheng Journal of Power Sources, Vol. 194, Issue 2 https://doi.org/10.1016/j.jpowsour.2009.06.073	journal	December 2009
Scientific Aspects of Polymer Electrolyte Fuel Cell Durability and Degradation Borup, Rod; Meyers, Jeremy; Pivovar, Bryan Chemical Reviews, Vol. 107, Issue 10 https://doi.org/10.1021/cr050182l	journal	October 2007
Extraordinary Oxygen Reduction Activity of Pt3Ni7 Debe, M. K.; Steinbach, A. J.; Vernstrom, G. D. Journal of The Electrochemical Society, Vol. 158, Issue 8 https://doi.org/10.1149/1.3595748	journal	January 2011
Pt-, PtNi- and PtCo-supported catalysts for oxygen reduction in PEM fuel cells Travitsky, N.; Ripenbein, T.; Golodnitsky, D. Journal of Power Sources, Vol. 161, Issue 2, p. 782-789 https://doi.org/10.1016/j.jpowsour.2006.05.035	journal	October 2006
Origin of Oxygen Reduction Reaction Activity on “Pt ₃ Co” Nanoparticles: Atomically Resolved Chemical Compositions and Structures Chen, Shuo; Sheng, Wenchao; Yabuuchi, Naoaki The Journal of Physical Chemistry C, Vol. 113, Issue 3 https://doi.org/10.1021/jp807143e	journal	December 2008
High voltage stability of nanostructured thin film catalysts for PEM fuel cells Debe, Mark K.; Schmoeckel, Alison K.; Vernstrom, George D. Journal of Power Sources, Vol. 161, Issue 2 https://doi.org/10.1016/j.jpowsour.2006.05.033	journal	October 2006
The stability of Pt–M (M=first row transition metal) alloy catalysts and its effect on the activity in low temperature fuel cells Antolini, Ermete; Salgado, Jose R. C.; Gonzalez, Ernesto R. Journal of Power Sources, Vol. 160, Issue 2 https://doi.org/10.1016/j.jpowsour.2006.03.006	journal	October 2006
Trends in electrocatalysis on extended and nanoscale Pt-bimetallic alloy surfaces Stamenkovic, Vojislav R.; Mun, Bongjin Simon; Arenz, Matthias Nature Materials, Vol. 6, Issue 3, p. 241-247 https://doi.org/10.1038/nmat1840	journal	February 2007
Oxygen Transport Effects of Cobalt Cation Contamination of Ionomer Thin Films in Proton Exchange Membrane Fuel Cells Braaten, Jonathan; Kongkanand, Anusorn; Litster, Shawn ECS Transactions, Vol. 80, Issue 8 https://doi.org/10.1149/08008.0283ecst	journal	August 2017
Non-destructive transmission electron microscopy study of catalyst degradation under electrochemical treatment Mayrhofer, Karl J. J.; Ashton, Sean J.; Meier, Josef C. Journal of Power Sources, Vol. 185, Issue 2 https://doi.org/10.1016/j.jpowsour.2008.08.003	journal	December 2008
Solvent effect on the Nafion agglomerate morphology in the catalyst layer of the proton exchange membrane fuel cells Kim, Tae-Hyun; Yi, Jae-You; Jung, Chi-Young International Journal of Hydrogen Energy, Vol. 42, Issue 1 https://doi.org/10.1016/j.ijhydene.2016.12.015	journal	January 2017
The corrosion of PEM fuel cell catalyst supports and its implications for developing durable catalysts Shao, Yuyan; Wang, Jun; Kou, Rong Electrochimica Acta, Vol. 54, Issue 11 https://doi.org/10.1016/j.electacta.2008.12.001	journal	April 2009
The Use of Limiting Current to Determine Transport Resistance in PEM Fuel Cells Baker, Daniel R.; Wieser, Christian; Neyerlin, Kenneth C. 210th ECS Meeting, ECS Transactions https://doi.org/10.1149/1.2356218	conference	January 2006
Platinum-Coated Nickel Nanowires as Oxygen-Reducing Electrocatalysts Alia, Shaun M.; Larsen, Brian A.; Pylypenko, Svitlana ACS Catalysis, Vol. 4, Issue 4 https://doi.org/10.1021/cs401081w	journal	March 2014
Unexplained transport resistances for low-loaded fuel-cell catalyst layers Weber, Adam Z.; Kusoglu, Ahmet J. Mater. Chem. A, Vol. 2, Issue 41 https://doi.org/10.1039/C4TA02952F	journal	January 2014
The influence of platinum crystallite size on the electrochemical reduction of oxygen in phosphoric acid Bregoli, L. J. Electrochimica Acta, Vol. 23, Issue 6, p. 489-492 https://doi.org/10.1016/0013-4686(78)85025-7	journal	June 1978
Oxygen Reduction on Silver Low-Index Single-Crystal Surfaces in Alkaline Solution: Rotating Ring Disk_Ag(hkl) Studies Blizanac, B. B.; Ross, P. N.; Marković, N. M. The Journal of Physical Chemistry B, Vol. 110, Issue 10, p. 4735-4741 https://doi.org/10.1021/jp056050d	journal	March 2006
Effect of Preparation Conditions of Pt Alloys on Their Electronic, Structural, and Electrocatalytic Activities for Oxygen Reduction - XRD, XAS, and Electrochemical Studies Mukerjee, Sanjeev; Srinivasan, Supramaniam; Soriaga, Manuel P. The Journal of Physical Chemistry, Vol. 99, Issue 13 https://doi.org/10.1021/j100013a032	journal	March 1995
Role of Structural and Electronic Properties of Pt and Pt Alloys on Electrocatalysis of Oxygen Reduction Mukerjee, Sanjeev; Srinivasan, Supramaniam; Soriaga, Manuel P. Journal of The Electrochemical Society, Vol. 142, Issue 5, p. 1409-1422 https://doi.org/10.1149/1.2048590	journal	January 1995
Exceptional Oxygen Reduction Reaction Activity and Durability of Platinum–Nickel Nanowires through Synthesis and Post-Treatment Optimization Alia, Shaun M.; Ngo, Chilan; Shulda, Sarah ACS Omega, Vol. 2, Issue 4 https://doi.org/10.1021/acsomega.7b00054	journal	April 2017
On the Micro-, Meso-, and Macroporous Structures of Polymer Electrolyte Membrane Fuel Cell Catalyst Layers Soboleva, Tatyana; Zhao, Xinsheng; Malek, Kourosh ACS Applied Materials & Interfaces, Vol. 2, Issue 2 https://doi.org/10.1021/am900600y	journal	January 2010
Durability study of Pt3Ni1 catalysts as cathode in PEM fuel cells Colón-Mercado, Héctor R.; Kim, Hansung; Popov, Branko N. Electrochemistry Communications, Vol. 6, Issue 8 https://doi.org/10.1016/j.elecom.2004.05.028	journal	August 2004
Effect of the catalytic ink preparation method on the performance of polymer electrolyte membrane fuel cells Shin, S. -J.; Lee, J. -K.; Ha, H. -Y. Journal of Power Sources, Vol. 106, Issue 1-2 https://doi.org/10.1016/S0378-7753(01)01045-X	journal	April 2002
Contaminant absorption and conductivity in polymer electrolyte membranes Kelly, Michael J.; Fafilek, Günter; Besenhard, Jürgen O. Journal of Power Sources, Vol. 145, Issue 2 https://doi.org/10.1016/j.jpowsour.2005.01.064	journal	August 2005
Oxygen Reduction on Carbon-Supported Pt−Ni and Pt−Co Alloy Catalysts Paulus, U. A.; Wokaun, A.; Scherer, G. G. The Journal of Physical Chemistry B, Vol. 106, Issue 16 https://doi.org/10.1021/jp013442l	journal	April 2002
In Situ, Ionic Conductivity Measurement of Ionomer/Binder-Free Pt Catalyst under Fuel Cell Operating Condition An, S. J.; Litster, S. ECS Transactions, Vol. 58, Issue 1 https://doi.org/10.1149/05801.0831ecst	journal	August 2013

Similar Records

Platinum Nickel Nanowires as Methanol Oxidation Electrocatalysts

Journal Article · Thu Aug 27 00:00:00 EDT 2015 · Journal of the Electrochemical Society · OSTI ID:1425998

Alia, Shaun M.; Pylypenko, Svitlana; Neyerlin, Kenneth C.; +2 more

Platinum-Coated Nickel Nanowires as Oxygen-Reducing Electrocatalysts

Journal Article · Wed Jan 01 00:00:00 EST 2014 · ACS Catalysis · OSTI ID:1425998

Alia, Shaun M; Larsen, Brian A; Pylypenko, Svitlana; +5 more

Platinum–Nickel Nanowires with Improved Hydrogen Evolution Performance in Anion Exchange Membrane-Based Electrolysis

Journal Article · Tue Jul 07 00:00:00 EDT 2020 · ACS Catalysis · OSTI ID:1425998

Alia, Shaun M.; Ha, Mai-Anh; Ngo, Chilan; +3 more

Related Subjects

36 MATERIALS SCIENCE
37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CHEMISTRY
fuel cells
membrane electrode assembly
unsupported electrocatalyst

Title: Fuel Cell Performance Implications of Membrane Electrode Assembly Fabrication with Platinum-Nickel Nanowire Catalysts

Citation Formats

References (46)

Similar Records

Related Subjects