Engineering Methane and Carbon Dioxide Pathways to Turn Renewable Biogas into Higher-Value Chemicals
- Industrial Microbes, Inc., Emeryville, CA (United States)
The United States has a critical need for green manufacturing technologies that can produce a wide range of renewable products at low cost. Industrial Microbes develops biological processes that produce renewable chemicals from organic waste streams. The target chemical for this Phase I project is used to make paints, coatings, and polymers for a multi-billion-dollar market. In addition to the benefits from its green process, the company estimates that the new manufacturing process described here will result in 20-40% cost savings when used at commercial scale. This is possible because the company’s process utilizes waste biogas, an inexpensive feedstock, and is highly efficient: the only byproduct is clean water. For this Phase I project, Industrial Microbes successfully built an enzyme pathway that solves the most difficult challenges of converting biogas into the target chemical. These challenges include the conversion of methane into soluble methanol; the identification of highly-active enzymes; and the production of the target chemical. The company has also completed proof-of-concept by demonstrating that its production strain can utilize raw biogas from a wastewater treatment plant. Achieving these goals required several breakthroughs in transferring enzymes from exotic microorganisms into a commercial one, used commonly for industrial-scale production. In Phase II, Industrial Microbes will work toward commercializing this process by improving carbon efficiency and speed of chemical production. Organic waste streams such as biogas are an underutilized source of renewable carbon and energy; efficient use of such waste streams will reduce the United States’ reliance on petroleum and lower greenhouse gas emissions. The process described here is one of few industrial processes that can convert biogas into commodity products, rather than burning it for energy. If renewable products can be made from biogas economically, companies and governments will find it attractive to collect organic waste streams for biogas production. This can prevent waste from ending up in landfills, where it breaks down into the greenhouse gases methane and carbon dioxide: landfills emit the equivalent greenhouse gases of 35 million cars every year. New uses of biogas will also help lower costs for making carbon-neutral biofuels, since biofuel production also generates waste that can be turned into biogas.
- Research Organization:
- Industrial Microbes, Inc., Emeryville, CA (United States)
- Sponsoring Organization:
- USDOE Office of Science (SC), Basic Energy Sciences (BES)
- DOE Contract Number:
- SC0015259
- OSTI ID:
- 1412810
- Type / Phase:
- SBIR (Phase I)
- Report Number(s):
- DOE-IM-2016
- Country of Publication:
- United States
- Language:
- English
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