Three-dimensional local residual stress and orientation gradients near graphite nodules in ductile cast iron [3D local residual stress and orientation gradients near graphite nodules in ductile cast iron]

Zhang, Y. B.; Andriollo, T.; Faester, S.; Liu, W.; Hattel, J.; Barabash, R. I.

doi:10.1016/j.actamat.2016.09.009

Title: Three-dimensional local residual stress and orientation gradients near graphite nodules in ductile cast iron [3D local residual stress and orientation gradients near graphite nodules in ductile cast iron]

Journal Article · Wed Sep 14 00:00:00 EDT 2016 · Acta Materialia

DOI:https://doi.org/10.1016/j.actamat.2016.09.009· OSTI ID:1411946

^[1];

^[2]; Faester, S. ^[1]; Liu, W. ^[3]; Hattel, J. ^[2]; Barabash, R. I. ^[4]

Technical Univ. of Denmark, Roskilde (Denmark)
Technical Univ. of Denmark, Lyngby (Denmark)
Argonne National Lab. (ANL), Argonne, IL (United States)
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

A synchrotron technique, differential aperture X-ray microscopy (DAXM), has been applied to characterize the microstructure and analyze the local mesoscale residual elastic strain fields around graphite nodules embedded in ferrite matrix grains in ductile cast iron. Compressive residual elastic strains are measured with a maximum strain of ~6.5–8 × 10^–4 near the graphite nodules extending into the matrix about 20 μm, where the elastic strain is near zero. The experimental data are compared with a strain gradient calculated by a finite element model, and good accord has been found but with a significant overprediction of the maximum strain. This is discussed in terms of stress relaxation during cooling or during storage by plastic deformation of the nodule, the matrix or both. Furthermore, relaxation by plastic deformation of the ferrite is demonstrated by the formation of low energy dislocation cell structure also quantified by the DAXM technique.

View Accepted Manuscript (DOE)

View Accepted Manuscript (Publisher)

Cite

Export

Save

Research Organization:: Argonne National Laboratory (ANL), Argonne, IL (United States)

Sponsoring Organization:: USDOE Office of Science (SC), Basic Energy Sciences (BES)

Grant/Contract Number:: AC02-06CH11357; 10-093966

OSTI ID:: 1411946

Alternate ID(s):: OSTI ID: 1397743

Journal Information:: Acta Materialia, Vol. 121, Issue C; ISSN 1359-6454

Publisher:: ElsevierCopyright Statement

Country of Publication:: United States

Language:: English

Citation Metrics:

Cited by: 26 works

Citation information provided by
Web of Science

References (22)

Reliability Analysis of Fatigue Failure of Cast Components for Wind Turbines Rafsanjani, Hesam; Sørensen, John Energies, Vol. 8, Issue 4 https://doi.org/10.3390/en8042908	journal	April 2015
Thermal residual stresses in metal matrix composites: A review Ho, S.; Lavernia, E. J. Applied Composite Materials, Vol. 2, Issue 1 https://doi.org/10.1007/BF00567374	journal	January 1995
Residual stress. Part 2 – Nature and origins Withers, P. J.; Bhadeshia, H. K. D. H. Materials Science and Technology, Vol. 17, Issue 4 https://doi.org/10.1179/026708301101510087	journal	April 2001
Deformation structures and flow stress in aluminium containing short whiskers Barlow, C. Y.; Hansen, N. Acta Metallurgica et Materialia, Vol. 39, Issue 8 https://doi.org/10.1016/0956-7151(91)90166-X	journal	August 1991
Thermal residual stress in metal matrix composite Arsenault, R. J.; Taya, M. Acta Metallurgica, Vol. 35, Issue 3 https://doi.org/10.1016/0001-6160(87)90188-X	journal	March 1987
Internal strain (stress) in an SiCAl particle-reinforced composite: an X-ray diffraction study Ledbetter, H. M.; Austin, M. W. Materials Science and Engineering, Vol. 89 https://doi.org/10.1016/0025-5416(87)90249-7	journal	May 1987
Micromechanisms of fracture in nodular cast iron: From experimental findings towards modeling strategies – A review Hütter, Geralf; Zybell, Lutz; Kuna, Meinhard Engineering Fracture Mechanics, Vol. 144 https://doi.org/10.1016/j.engfracmech.2015.06.042	journal	August 2015
Three-dimensional X-ray structural microscopy with submicrometre resolution Larson, B. C.; Yang, Wenge; Ice, G. E. Nature, Vol. 415, p. 887-890 https://doi.org/10.1038/415887a	journal	February 2002
X-ray microbeam measurements of individual dislocation cell elastic strains in deformed single-crystal copper Levine, Lyle E.; Larson, Bennett C.; Yang, Wenge Nature Materials, Vol. 5, Issue 8 https://doi.org/10.1038/nmat1698	journal	July 2006
X-ray microdiffraction and strain gradient crystal plasticity studies of geometrically necessary dislocations near a Ni bicrystal grain boundary Ohashi, Tetsuya; Barabash, R. I.; Pang, J. W. L. International Journal of Plasticity, Vol. 25, Issue 5 https://doi.org/10.1016/j.ijplas.2008.04.009	journal	May 2009
Phase-specific elastic/plastic interface interactions in layered NiAl–Cr(Mo) structures Barabash, R. I.; Liu, W.; Tischler, J. Z. Acta Materialia, Vol. 60, Issue 8 https://doi.org/10.1016/j.actamat.2012.02.052	journal	May 2012
Stress induced transformation to bainite in Fe–Cr–Mo–C pressure vessel steel Bhadeshia, H. K. D. H.; David, S. A.; Vitek, J. M. Materials Science and Technology, Vol. 7, Issue 8 https://doi.org/10.1179/mst.1991.7.8.686	journal	August 1991
X‐ray Laue Diffraction Microscopy in 3D at the Advanced Photon Source Liu, W.; Zschack, P.; Tischler, J. THE 10TH INTERNATIONAL CONFERENCE ON X‐RAY MICROSCOPY, AIP Conference Proceedings https://doi.org/10.1063/1.3625316	conference	January 2011
Dislocation structures. Part I. Grain orientation dependence Huang, X.; Winther, G. Philosophical Magazine, Vol. 87, Issue 33 https://doi.org/10.1080/14786430701652851	journal	November 2007
Influence of silicon and addition elements on the mechanical behavior of ferritic ductile cast iron Alhussein, A.; Risbet, M.; Bastien, A. Materials Science and Engineering: A, Vol. 605 https://doi.org/10.1016/j.msea.2014.03.057	journal	May 2014
Damage Effect on the Fracture Toughness of Nodular Cast Iron Dong, M. J.; Tie, B.; Béranger, A. S. Advanced Materials Research, Vol. 4-5 https://doi.org/10.4028/www.scientific.net/AMR.4-5.181	journal	October 1997
Nano-scale orientation mapping of graphite in cast irons Theuwissen, Koenraad; Lacaze, Jacques; Véron, Muriel Materials Characterization, Vol. 95 https://doi.org/10.1016/j.matchar.2014.06.021	journal	September 2014
Ductile fracture of materials with high void volumefraction Zhang, K. S.; Bai, J. B.; François, D. International Journal of Solids and Structures, Vol. 36, Issue 23 https://doi.org/10.1016/S0020-7683(98)00157-7	journal	August 1999
Micromechanical modeling of ductile cast iron incorporating damage. Part I: Ferritic ductile cast iron Bonora, Nicola; Ruggiero, Andrew International Journal of Solids and Structures, Vol. 42, Issue 5-6 https://doi.org/10.1016/j.ijsolstr.2004.07.025	journal	March 2005
Stress Relaxation in Crystals Dotsenko, V. I. Physica Status Solidi (b), Vol. 93, Issue 1 https://doi.org/10.1002/pssb.2220930102	journal	May 1979
A variational approach to the theory of the elastic behaviour of polycrystals Hashin, Z.; Shtrikman, S. Journal of the Mechanics and Physics of Solids, Vol. 10, Issue 4 https://doi.org/10.1016/0022-5096(62)90005-4	journal	October 1962
Three-dimensional shape of the early stages of fatigue cracks nucleated in nodular cast iron Verdu, C.; Adrien, J.; Buffière, J. Y. Materials Science and Engineering: A, Vol. 483-484 https://doi.org/10.1016/j.msea.2006.09.178	journal	June 2008

Cited By (4)

Microscopic approach to micromechanism of damage in spheroidal cast iron Warmuzek, Małgorzata; Polkowska, Adelajda; Gazda, Andrzej Microscopy Research and Technique, Vol. 83, Issue 6 https://doi.org/10.1002/jemt.23452	journal	February 2020
High Resolution Mapping of Orientation and Strain Gradients in Metals by Synchrotron 3D X-ray Laue Microdiffraction Zhang, Yubin; Barabash, Rozaliya Quantum Beam Science, Vol. 3, Issue 1 https://doi.org/10.3390/qubs3010006	journal	March 2019
Analysis of Localized Plastic Strain in Heterogeneous Cast Iron Microstructures Using 3D Finite Element Simulations Salomonsson, Kent; Olofsson, Jakob Proceedings of the 4th World Congress on Integrated Computational Materials Engineering (ICME 2017). The Minerals, Metals & Materials Series https://doi.org/10.1007/978-3-319-57864-4_20	book	January 2017
The Role of Microstructure on the Tensile Plastic Behaviour of Ductile Iron GJS 400 Produced through Different Cooling Rates—Part II: Tensile Modelling Angella, Giuliano; Donnini, Riccardo; Ripamonti, Dario Metals, Vol. 9, Issue 9, p. 1019 https://doi.org/10.3390/met9091019	journal	September 2019

Similar Records

Microstructure and residual elastic strain at graphite nodules in ductile cast iron analyzed by synchrotron X-ray microdiffraction

Journal Article · Wed Jan 30 00:00:00 EST 2019 · Acta Materialia · OSTI ID:1411946

Zhang, Y. B.; Andriollo, Tito; Fæster, S.; +7 more

Synchrotron measurements of local microstructure and residual strains in ductile cast iron

Conference · Sun Jan 01 00:00:00 EST 2017 · OSTI ID:1411946

Zhang, Y B; Andriollo, T; Fæster, S; +3 more

The effect of nodule counts on the low-cycle fatigue properties of ferritic ductile cast iron

Book · Sun Dec 31 00:00:00 EST 1995 · OSTI ID:1411946

Harada, Shoji; Kuroshima, Yoshihito; Fukushima, Yoshihiro; +1 more

Related Subjects

36 MATERIALS SCIENCE
Cast iron
Differential aperture X-ray microscopy (DAXM)
Finite element modeling
Plastic deformation
Residual strain/stress

Title: Three-dimensional local residual stress and orientation gradients near graphite nodules in ductile cast iron [3D local residual stress and orientation gradients near graphite nodules in ductile cast iron]

Citation Formats

References (22)

Cited By (4)

Similar Records

Related Subjects