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Production of 75–150 µm and <75 µm of cerium dioxide microspheres in high yield and throughput using the internal gelation process

Journal Article · · Annals of Nuclear Energy (Oxford)
Hundreds of grams of calcined cerium dioxide (CeO2) microspheres were produced in this paper using the internal gelation process with a focus on 75–150 µm and <75 µm diameter sizes. To achieve these small sizes, a modified internal gelation system was employed, which utilized a two-fluid nozzle, two static mixers for turbulent flow, and 2-ethyl-1-hexanol as the medium for gel formation at 333–338 K. This effort generated over 400 g of 75–150 µm and 300 g of <75 µm CeO2 microspheres. The typical product yields for the 75–150 µm and <75 µm microspheres that were collected and processed were 72 and 99%, respectively, with a typical throughput of 66–73 g of CeO2 microspheres per test, which could generate a maximum of 78.6 g of CeO2. The higher yield of very small cerium spheres led to challenges and modifications, which are discussed in detail. Finally, as expected, when the <75 µm microspheres were targeted, losses to the system increased significantly.
Research Organization:
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE
Grant/Contract Number:
AC05-00OR22725
OSTI ID:
1408635
Alternate ID(s):
OSTI ID: 22638397
OSTI ID: 1397015
Journal Information:
Annals of Nuclear Energy (Oxford), Journal Name: Annals of Nuclear Energy (Oxford) Vol. 105; ISSN 0306-4549
Publisher:
ElsevierCopyright Statement
Country of Publication:
United States
Language:
English

References (7)

Process and equipment development for the preparation of small size UO2 microspheres by Jet Entrainment Technique journal October 2007
Production of small uranium dioxide microspheres for cermet nuclear fuel using the internal gelation process journal July 2014
Pneumatic drop-on-demand generation for production of metal oxide microspheres by internal gelation journal September 2010
Treatment techniques to prevent cracking of amorphous microspheres made by the internal gelation process journal October 2010
Fabrication of size-controlled CeO 2 microparticles by a microfluidic sol–gel process as an analog preparation of ceramic nuclear fuel particles journal August 2013
Monosodium Titanate in Hydrous Titanium Oxide Spheres for the Removal of Strontium and Key Actinides from Salt Solutions at the Savannah River Site journal October 2005
Determination of Ideal Broth Formulations Needed to Prepare Hydrous Cerium Oxide Microspheres via the Internal Gelation Process report November 2008

Cited By (4)

Production of monodisperse cerium oxide microspheres with diameters near 100 µm by internal-gelation sol–gel methods journal April 2018
Preparation of cerium dioxide microspheres by internal gelation with cerium citrate as precursor journal March 2019
Fabrication of CeO2–Nd2O3 microspheres by internal gelation process using M(OH)m and [MCit∙xH2O] (M=Ce3+, Ce4+, and Nd3+) as precursors journal July 2019
Impurity levels in cerium oxide microspheres prepared by internal gelation sol–gel methods journal November 2019

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