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Title: Single Atomic Iron Catalysts for Oxygen Reduction in Acidic Media: Particle Size Control and Thermal Activation

Journal Article · · Journal of the American Chemical Society
DOI:https://doi.org/10.1021/jacs.7b06514· OSTI ID:1406795
 [1];  [2];  [3]; ORCiD logo [3]; ORCiD logo [4]; ORCiD logo [5];  [1];  [5]; ORCiD logo [5]; ORCiD logo [2];  [5]; ORCiD logo [1]
  1. Department of Chemical and Biological Engineering, University at Buffalo, The State University of New York, Buffalo, New York 14260, United States
  2. Center for Functional Nanomaterials, Brookhaven National Laboratory, Upton, New York 11973, United States
  3. School of Chemical, Biological, and Environmental Engineering, Oregon State University, Corvallis, Oregon 97331, United States
  4. Department of Chemical Engineering, University of South Carolina, Columbia, South Carolina 29208, United States
  5. Pacific Northwest National Laboratory, Richland, Washington 99352, United States

To significantly reduce the cost of proton exchange membrane (PEM) fuel cells, current Pt must be replaced by platinum-metal-group (PGM)-free catalysts for the oxygen reduction reaction (ORR) in acid. We report here a new class of high-performance atomic iron dispersed carbon catalysts through controlled chemical doping of iron ions into zinc-zeolitic imidazolate framework (ZIF), a type of metal-organic framework (MOF). The novel synthetic chemistry enables accurate size control of Fe-doped ZIF catalyst particles with a wide range from 20 to 1000 nm without changing chemical properties, which provides a great opportunity to increase the density of active sites that is determined by the particle size. We elucidated the active site formation mechanism by correlating the chemical and structural changes with thermal activation process for the conversion from Fe-N4 complex containing hydrocarbon networks in ZIF to highly active FeNx sites embedded into carbon. A temperature of 800oC was identified as the critical point to start forming pyridinic nitrogen doping at the edge of the graphitized carbon planes. Further increasing heating temperature to 1100oC leads to increase of graphitic nitrogen, generating possible synergistic effect with FeNx sites to promote ORR activity. The best performing catalyst, which has well-defined particle size around 50 nm and abundance of atomic FeNx sites embedded into carbon structures, achieve a new performance milestone for the ORR in acid including a half-wave potential of 0.85 V vs RHE and only 20 mV loss after 10,000 cycles in O2 saturated H2SO4 electrolyte. The new class PGM-free catalyst with approaching activity to Pt holds great promise for future PEM fuel cells.

Research Organization:
Pacific Northwest National Laboratory (PNNL), Richland, WA (United States). Environmental Molecular Sciences Laboratory (EMSL)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Sustainable Transportation Office. Hydrogen Fuel Cell Technologies Office
DOE Contract Number:
AC05-76RL01830
OSTI ID:
1406795
Report Number(s):
PNNL-SA-126535; 48877; HT0201000
Journal Information:
Journal of the American Chemical Society, Vol. 139, Issue 40; ISSN 0002-7863
Publisher:
American Chemical Society (ACS)
Country of Publication:
United States
Language:
English

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A pyrolysis-free path toward superiorly catalytic nitrogen-coordinated single atom journal August 2019
Identification of Catalytic Sites for Oxygen Reduction in Metal/Nitrogen‐Doped Carbons with Encapsulated Metal Nanoparticles journal November 2019
Bottom‐Up Fabrication of a Sandwich‐Like Carbon/Graphene Heterostructure with Built‐In FeNC Dopants as Non‐Noble Electrocatalyst for Oxygen Reduction Reaction journal December 2019
Synthesis and Active Site Identification of Fe−N−C Single-Atom Catalysts for the Oxygen Reduction Reaction journal November 2018
Metal–Organic Frameworks and Their Derived Materials as Electrocatalysts and Photocatalysts for CO 2 Reduction: Progress, Challenges, and Perspectives journal June 2018
Modulating the Electronic Structure of Single‐Atom Catalysts on 2D Nanomaterials for Enhanced Electrocatalytic Performance journal March 2019
Pore closure in zeolitic imidazolate frameworks under mechanical pressure text January 2018
Transition Metal–Nitrogen–Carbon (M–N–C) Catalysts for Oxygen Reduction Reaction. Insights on Synthesis and Performance in Polymer Electrolyte Fuel Cells journal February 2019
Single Atomic Cu-N2 Catalytic Sites for Highly Active and Selective Hydroxylation of Benzene to Phenol journal December 2019