Skip to main content
U.S. Department of Energy
Office of Scientific and Technical Information

Nanoparticle scaffolds for syngas-fed solid oxide fuel cells

Journal Article · · Journal of Materials Chemistry. A
DOI:https://doi.org/10.1039/C4TA06029F· OSTI ID:1391637
 [1];  [1];  [1];  [1];  [2];  [3];  [4];  [2];  [1]
  1. Imperial College London, London (United Kingdom). Dept. of Earth Science & Engineering
  2. Imperial College London, London (United Kingdom). Dept. of Chemistry
  3. Argonne National Lab. (ANL), Argonne, IL (United States). Materials Science Div.
  4. Argonne National Lab. (ANL), Argonne, IL (United States). X-ray Science Div.
Incorporation of nanoparticles into devices such as solid oxide fuel cells (SOFCs) may provide benefits such as higher surface areas or finer control over microstructure. However, their use with traditional fabrication techniques such as screen-printing is problematic. Here, we show that mixing larger commercial particles with nanoparticles allows traditional ink formulation and screen-printing to be used while still providing benefits of nanoparticles such as increased porosity and lower sintering temperatures. SOFC anodes were produced by impregnating ceria–gadolinia (CGO) scaffolds with nickel nitrate solution. The scaffolds were produced from inks containing a mixture of hydrothermally-synthesised nanoparticle CGO, commercial CGO and polymeric pore formers. The scaffolds were heat-treated at either 1000 or 1300 °C, and were mechanically stable. In situ ultra-small X-ray scattering (USAXS) shows that the nanoparticles begin sintering around 900–1000 °C. Analysis by USAXS and scanning electron microscopy (SEM) revealed that the low temperature heat-treated scaffolds possessed higher porosity. Impregnated scaffolds were used to produce symmetrical cells, with the lower temperature heat-treated scaffolds showing improved gas diffusion, but poorer charge transfer. Using these scaffolds, lower temperature heat-treated cells of Ni–CGO/200 μm YSZ/CGO-LSCF performed better at 700 °C (and below) in hydrogen, and performed better at all temperatures using syngas, with power densities of up to 0.15 W cm-2 at 800 °C. This approach has the potential to allow the use of a wider range of materials and finer control over microstructure.
Research Organization:
Argonne National Lab. (ANL), Argonne, IL (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Basic Energy Sciences (BES) (SC-22), Materials Sciences and Engineering Division
Grant/Contract Number:
AC02-06CH11357
OSTI ID:
1391637
Journal Information:
Journal of Materials Chemistry. A, Journal Name: Journal of Materials Chemistry. A Journal Issue: 6 Vol. 3; ISSN JMCAET; ISSN 2050-7488
Publisher:
Royal Society of ChemistryCopyright Statement
Country of Publication:
United States
Language:
English

References (25)

Recent Progress in the Development of Anode Materials for Solid Oxide Fuel Cells journal April 2011
In situ X-ray studies of film cathodes for solid oxide fuel cells journal October 2013
The effect of solids loading on the screen-printing and properties of nickel/scandia-stabilized-zirconia anodes for solid oxide fuel cells journal July 2013
The impact of ink rheology on the properties of screen-printed solid oxide fuel cell anodes journal May 2013
Inorganic membranes for hydrogen production and purification: A critical review and perspective journal October 2007
Fabrication and electrochemical properties of SOFC single cells using porous yttria-stabilized zirconia ceramic support layer coated with Ni journal July 2014
Enhanced triple-phase boundary density in infiltrated electrodes for solid oxide fuel cells demonstrated by high-resolution tomography journal November 2014
Direct syntheses of Lan+1NinO3n+1 phases (n=1, 2, 3 and ∞) from nanosized co-crystallites journal May 2008
Mixed ionic–electronic conducting (MIEC) ceramic-based membranes for oxygen separation journal July 2008
High-Throughput Continuous Hydrothermal Synthesis of an Entire Nanoceramic Phase Diagram journal September 2009
Charge Transport Dilemma of Solution-Processed Nanomaterials journal September 2013
Novel Composite Cermet for Low-Metal-Content Oxygen Separation Membranes journal June 2014
Materials for Solid Oxide Fuel Cells journal February 2010
Direct Synthesis of Nanosized NiCo 2 O 4 Spinel and Related Compounds via Continuous Hydrothermal Synthesis Methods journal July 2007
Scale Up Production of Nanoparticles: Continuous Supercritical Water Synthesis of Ce–Zn Oxides journal April 2013
Scaling-up a Confined Jet Reactor for the Continuous Hydrothermal Manufacture of Nanomaterials journal April 2013
Ceramic laser materials journal December 2008
A continuous and clean one-step synthesis of nano-particulate Ce1−xZrxO2 solid solutions in near-critical water journal January 2000
Continuous hydrothermal synthesis of inorganic materials in a near-critical water flow reactor; the one-step synthesis of nano-particulate Ce1 − xZrxO2 (x = 0–1) solid solutions journal January 2001
Instant nano-hydroxyapatite: a continuous and rapid hydrothermal synthesis journal January 2006
Intermediate temperature solid oxide fuel cells journal January 2008
Chemical looping and oxygen permeable ceramic membranes for hydrogen production – a review journal January 2012
Biomaterials in orthopaedics journal July 2008
Rheological Studies of Nickel/Scandia-Stabilized-Zirconia Screen Printing Inks for Solid Oxide Fuel Cell Anode Fabrication journal December 2011
Understanding the Relationship between Ink Rheology and Film Properties for Screen-Printed Nickel/Scandia-Stabilized-Zirconia Anodes journal October 2013

Cited By (2)

Progress and outlook for solid oxide fuel cells for transportation applications journal July 2019
Synthesis and characterization of nickel-doped ceria nanoparticles with improved surface reducibility journal January 2018

Similar Records

Low Temperature Constrained Sintering of Cerium Gadolinium OxideFilms for Solid Oxide Fuel Cell Applications
Thesis/Dissertation · Sun Dec 31 23:00:00 EST 2006 · OSTI ID:926303

Effects of Sintering Temperature on the Porosity and Mechanical Behavior of Porous Titanium Scaffolds Prepared by Freeze-Casting
Journal Article · Sun Sep 15 00:00:00 EDT 2019 · Journal of Materials Engineering and Performance · OSTI ID:22970495

Nanostructured ceria based thin films ({<=}1 {mu}m) As cathode/electrolyte interfaces
Journal Article · Mon Jan 14 23:00:00 EST 2013 · Journal of Solid State Chemistry · OSTI ID:22131164