Scaled-Up Fabrication of Thin-Walled ZK60 Tubing using Shear Assisted Processing and Extrusion (ShAPE)

Whalen, Scott A.; Joshi, Vineet V.; Overman, Nicole R.; Caldwell, Dustin D.; Lavender, Curt A.; Skszek, Tim

doi:10.1007/978-3-319-52392-7_45

Scaled-Up Fabrication of Thin-Walled ZK60 Tubing using Shear Assisted Processing and Extrusion (ShAPE)

Conference · Wed Feb 01 04:00:00 EST 2017

DOI:https://doi.org/10.1007/978-3-319-52392-7_45· OSTI ID:1374650

Whalen, Scott A.; Joshi, Vineet V.; Overman, Nicole R.; Caldwell, Dustin D.; Lavender, Curt A.; Skszek, Tim

Shear Assisted Processing and Extrusion (ShAPE) has been scaled-up and applied to direct extrusion of thin-walled magnesium tubing. Using ShAPE, billets of ZK60A-T5 were directly extruded into round tubes having an outer diameter of 50.8 mm and wall thickness of 1.52 mm. The severe shearing conditions inherent to ShAPE resulted in microstructural refinement with an average grain size of 3.8μm measured at the midpoint of the tube wall. Tensile testing per ATSM E-8 on specimens oriented parallel to the extrusion direction gave an ultimate tensile strength of 254.4 MPa and elongation of 20.1%. Specimens tested perpendicular to the extrusion direction had an ultimate tensile strength of 297.2 MPa and elongation of 25.0%. Due to material flow effects resulting from the simultaneous linear and rotational shear intrinsic to ShAPE, ram force and electrical power consumption during extrusion were just 40 kN and 11.5 kW respectively. This represents a significant reduction in ram force and power consumption compared to conventional extrusion. As such, there is potential for ShAPE to offer a scalable, lower cost extrusion option with potentially improved bulk mechanical properties.

🛈

OSTI does not have a digital full text copy available. For more information, please see document availability, search WorldCat, or search Google Scholar.

Research Organization:: Pacific Northwest National Laboratory (PNNL), Richland, WA (US)

Sponsoring Organization:: USDOE

DOE Contract Number:: AC05-76RL01830

OSTI ID:: 1374650

Report Number(s):: PNNL-SA-121164; VT0505000

Country of Publication:: United States

Language:: English

References (23)

A preliminary study on the feasibility of friction stir back extrusion Abu-Farha, Fadi Scripta Materialia, Vol. 66, Issue 9, p. 615-618 https://doi.org/10.1016/j.scriptamat.2012.01.059	journal	May 2012
ZK60 alloy processed by ECAP: Microstructural, physical and mechanical characterization Dumitru, F. -D.; Higuera-Cobos, O. F.; Cabrera, J. M. Materials Science and Engineering: A, Vol. 594 https://doi.org/10.1016/j.msea.2013.11.050	journal	January 2014
Forming of magnesium alloy microtubes in the fabrication of biodegradable stents Wang, Lixiao; Fang, Gang; Qian, Lingyun Progress in Natural Science: Materials International, Vol. 24, Issue 5 https://doi.org/10.1016/j.pnsc.2014.08.006	journal	October 2014
Reducing Vehicle Weight and Improving U.S. Energy Efficiency Using Integrated Computational Materials Engineering Joost, William J. JOM, Vol. 64, Issue 9 https://doi.org/10.1007/s11837-012-0424-z	journal	August 2012
Producing bulk ultrafine-grained materials by severe plastic deformation Valiev, Ruslan Z.; Estrin, Yuri; Horita, Zenji JOM, Vol. 58, Issue 4 https://doi.org/10.1007/s11837-006-0213-7	journal	April 2006
Dynamic recrystallization: plasticity enhancing structural development McQueen, H. J.; Imbert, C. A. C. Journal of Alloys and Compounds, Vol. 378, Issue 1-2 https://doi.org/10.1016/j.jallcom.2003.10.067	journal	September 2004
Texture development and its effect on mechanical properties of an AZ61 Mg alloy fabricated by equal channel angular pressing Kim, W. J.; Hong, S. I.; Kim, Y. S. Acta Materialia, Vol. 51, Issue 11 https://doi.org/10.1016/S1359-6454(03)00161-7	journal	June 2003
The science, technology, and applications of magnesium Froes, F. H.; Eliezer, D.; Aghion, E. JOM, Vol. 50, Issue 9 https://doi.org/10.1007/s11837-998-0411-6	journal	September 1998
Yield asymmetry design of magnesium alloys by integrated computational materials engineering Li, Dongsheng; Joshi, Vineet; Lavender, Curt Computational Materials Science, Vol. 79 https://doi.org/10.1016/j.commatsci.2013.06.045	journal	November 2013
Superior mechanical properties of ZK60 mg alloy processed by equal channel angular pressing and rolling Yuan, Yuchun; Ma, Aibin; Gou, Xiaofan Materials Science and Engineering: A, Vol. 630 https://doi.org/10.1016/j.msea.2015.02.004	journal	April 2015
Microstructural Characterization of Pure Copper Tubes Produced by a Novel Method Friction Stir Back Extrusion Dinaharan, I.; Sathiskumar, R.; Vijay, S. J. Procedia Materials Science, Vol. 5 https://doi.org/10.1016/j.mspro.2014.07.337	journal	January 2014
Friction Consolidation Processing of n-Type Bismuth-Telluride Thermoelectric Material Whalen, Scott; Jana, Saumyadeep; Catalini, David Journal of Electronic Materials, Vol. 45, Issue 7 https://doi.org/10.1007/s11664-016-4454-0	journal	April 2016
Microstructure and Properties of Pure Mg/ZK60 Laminate Processed by Accumulative Roll Bonding Xu, C.; Zheng, Ming Yi; Chang, Hai Materials Science Forum, Vol. 650 https://doi.org/10.4028/www.scientific.net/MSF.650.343	journal	May 2010
Microstructure, texture evolution, mechanical properties and corrosion behavior of ECAP processed ZK60 magnesium alloy for biodegradable applications Mostaed, Ehsan; Hashempour, Mazdak; Fabrizi, Alberto Journal of the Mechanical Behavior of Biomedical Materials, Vol. 37 https://doi.org/10.1016/j.jmbbm.2014.05.024	journal	September 2014
Production of Wire From AA7277 Aluminum Chips via Friction-Stir Extrusion (FSE) Behnagh, Reza Abdi; Mahdavinejad, Ramezanali; Yavari, Amin Metallurgical and Materials Transactions B, Vol. 45, Issue 4 https://doi.org/10.1007/s11663-014-0067-2	journal	April 2014
The role of the magnesium industry in protecting the environment Aghion, E.; Bronfin, B.; Eliezer, D. Journal of Materials Processing Technology, Vol. 117, Issue 3 https://doi.org/10.1016/S0924-0136(01)00779-8	journal	November 2001
Microstructural instability and strength of an AZ31 Mg alloy after severe plastic deformation Kim, H.; Kim, W. Materials Science and Engineering A, Vol. 385, Issue 1-2 https://doi.org/10.1016/S0921-5093(04)00882-2	journal	November 2004
Applications of Magnesium Alloys for Aerospace Structure Systems Furuya, Hiroshi; Kogiso, N.; Matunaga, Saburo Materials Science Forum, Vol. 350-351 https://doi.org/10.4028/www.scientific.net/MSF.350-351.341	journal	August 2000
Microstructure and high tensile ductility of ZK60 magnesium alloy processed by cyclic extrusion and compression Lin, Jinbao; Wang, Qudong; Peng, Liming Journal of Alloys and Compounds, Vol. 476, Issue 1-2 https://doi.org/10.1016/j.jallcom.2008.09.031	journal	May 2009
Development of dynamic recrystallization theory McQueen, H. J. Materials Science and Engineering: A, Vol. 387-389 https://doi.org/10.1016/j.msea.2004.01.064	journal	December 2004
Enhanced ductility in strongly textured magnesium produced by equal channel angular processing Agnew, S. R.; Horton, J. A.; Lillo, T. M. Scripta Materialia, Vol. 50, Issue 3 https://doi.org/10.1016/j.scriptamat.2003.10.006	journal	February 2004
Microstructure evolutions and mechanical properties of tubular aluminum produced by friction stir back extrusion Sarkari Khorrami, Mahmoud; Movahedi, Mojtaba Materials & Design (1980-2015), Vol. 65 https://doi.org/10.1016/j.matdes.2014.09.018	journal	January 2015
Magnesium Mordike, B. L.; Ebert, T. Materials Science and Engineering: A, Vol. 302, Issue 1 https://doi.org/10.1016/S0921-5093(00)01351-4	journal	April 2001

Similar Records

Magnesium Alloy ZK60 Tubing made by Shear Assisted Processing and Extrusion (ShAPE)

Journal Article · Tue May 07 00:00:00 EDT 2019 · Materials Science and Engineering. A. Structural Materials: Properties, Microstructure and Processing · OSTI ID:1808551

Shear assisted processing and extrusion of enhanced strength aluminum alloy tubing

Journal Article · Sun Aug 29 20:00:00 EDT 2021 · International Journal of Machine Tools and Manufacture · OSTI ID:1827296

Shear Assisted Processing and Extrusion of Thin-Walled AA6063 Tubing

Conference · Sun Apr 18 00:00:00 EDT 2021 · OSTI ID:1804736

Related Subjects

Direct Extrusion
Grain Refinement
ShAPE
Shear Processing
ZK60
magne

Scaled-Up Fabrication of Thin-Walled ZK60 Tubing using Shear Assisted Processing and Extrusion (ShAPE)

Citation Formats

References (23)

Similar Records

Related Subjects