Integrating Waste Heat from CO2 Removal and Coal-Fired Flue Gas to Increase Plant Efficiency
- Southern Company Services, Inc., Birmingham, AL (United States)
In project DE-FE0007525, Southern Company Services demonstrated heat integration methods for the capture and sequestration of carbon dioxide produced from pulverized coal combustion. A waste heat recovery technology (termed High Efficiency System) from Mitsubishi Heavy Industries America was integrated into an existing 25-MW amine-based CO2 capture process (Kansai Mitsubishi Carbon Dioxide Recovery Process®1) at Southern Company’s Plant Barry to evaluate improvements in the energy performance of the pulverized coal plant and CO2 capture process. The heat integration system consists of two primary pieces of equipment: (1) the CO2 Cooler which uses product CO2 gas from the capture process to heat boiler condensate, and (2) the Flue Gas Cooler which uses air heater outlet flue gas to further heat boiler condensate. Both pieces of equipment were included in the pilot system. The pilot CO2 Cooler used waste heat from the 25-MW CO2 capture plant (but not always from product CO2 gas, as intended). The pilot Flue Gas Cooler used heat from a slipstream of flue gas taken from downstream of Plant Barry’s air heater. The pilot also included a 0.25-MW electrostatic precipitator. The 25-MW High Efficiency System operated for approximately six weeks over a four month time period in conjunction with the 25-MW CO2 capture facility at Plant Barry. Results from the program were used to evaluate the technical and economic feasibility of full-scale implementation of this technology. The test program quantified energy efficiency improvements to a host power plant that could be realized due to the High Efficiency System. Through the execution of this project, the team verified the integrated operation of the High Efficiency System and Kansai Mitsubishi Carbon Dioxide Recovery Process®. The ancillary benefits of the High Efficiency System were also quantified, including reduced water consumption, a decrease in toxic air emissions, and better overall air quality control systems performance.
- Research Organization:
- Southern Company Services, Inc., Birmingham, AL (United States)
- Sponsoring Organization:
- USDOE Office of Fossil Energy (FE)
- Contributing Organization:
- Mitsubishi Heavy Industries America, Inc.; AECOM Technical Services
- DOE Contract Number:
- FE0007525
- OSTI ID:
- 1364780
- Report Number(s):
- DOE-SCS-0007525
- Country of Publication:
- United States
- Language:
- English
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