skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Method of forming a ceramic matrix composite and a ceramic matrix component

Patent ·
OSTI ID:1360965

A method of forming a ceramic matrix composite component includes providing a formed ceramic member having a cavity, filling at least a portion of the cavity with a ceramic foam. The ceramic foam is deposited on a barrier layer covering at least one internal passage of the cavity. The method includes processing the formed ceramic member and ceramic foam to obtain a ceramic matrix composite component. Also provided is a method of forming a ceramic matrix composite blade and a ceramic matrix composite component.

Research Organization:
General Electric Co., Schenectady, NY (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
FC26-05NT42643
Assignee:
General Electric Company
Patent Number(s):
9,663,404
Application Number:
13/342,498
OSTI ID:
1360965
Resource Relation:
Patent File Date: 2012 Jan 03
Country of Publication:
United States
Language:
English

References (52)

Safety Device for Elevators patent July 1895
Thermally Insulated Composite Article patent January 1973
Composite ceramic gas turbine blade patent August 1981
Integral structure and thermal protection system patent October 1992
Hollow composite turbine blade patent April 1995
Ceramic matrix composites using strengthening agents of silicon borides of the form Si-B-C patent November 1996
Method of making ceramic matrix composite/ceramic foam panels patent December 1996
Methods and apparatus for making ceramic matrix composite lined automotive parts and fiber reinforced ceramic matrix composite automotive parts patent May 1997
Structural component made of metal or ceramic having a solid outer shell and a porous core and its method of manufacture patent May 1997
Exhaust manifold with integral catalytic converter patent December 1997
Ceramic catalytic converter patent March 1999
Structure with ceramic foam thermal barrier coating, and its preparation patent August 2002
Gas turbine stationary shroud made of a ceramic foam material, and its preparation patent August 2002
Method of manufacturing a ceramic matrix composite patent December 2002
Gas turbine blisk with ceramic foam blades and its preparation patent April 2003
Turbine blade or turbine vane made of a ceramic foam joined to a metallic nonfoam, and preparation thereof patent November 2003
High temperature resistant airfoil apparatus for a hypersonic space vehicle patent January 2004
Golf club and other structures, and novel methods for making such structures patent April 2004
Thermal barrier coating patent May 2004
Turbine blade with ceramic foam blade tip seal, and its preparation patent June 2004
Thermal barrier coating material, gas turbine parts and gas turbine patent July 2005
Thermostructural composite structure with a compositional gradient and its manufacturing process patent June 2006
Doppler radar sensing system for monitoring turbine generator components patent August 2006
Investment casting patent December 2006
Turbine blade for extreme temperature conditions patent March 2007
Thermal barrier coating with reduced sintering and increased impact resistance, and process of making same patent December 2007
Thermal barrier coating system method of manufacturing the same patent April 2008
Airfoil support patent August 2008
Functionally gradient SiC/SiC ceramic matrix composites with tailored properties for turbine engine applications patent October 2009
CMC articles having small complex features patent October 2009
Thermal barrier coating material and method for production thereof, gas turbine member using the thermal barrier coating material, and gas turbine patent February 2010
Turbine bucket tip cap patent November 2010
Process of producing a ceramic matrix composite article and article formed thereby patent October 2011
Gas turbine shroud support apparatus patent November 2011
Coated turbine blade patent December 2011
Ceramic oxide pre-forms, metal matrix composites, and methods for making the same patent-application June 2002
High temperature resistant airfoil apparatus for a hypersonic space vehicle patent-application March 2004
Integrated ceramic/metallic components and methods of making same patent-application November 2005
Ceramic foam-filled sandwich panels and method patent-application November 2007
Composite Structures having Reinforced Edge Bonded Joints and Method for Making the Same patent-application January 2009
Foamed Tools patent-application April 2010
Heat-Managing Composite Structures patent-application September 2010
Ceramic Matrix Composite Blade Having Integral Platform Structures And Methods Of Fabrication patent-application February 2011
Methods of Making Filter Apparatus and Fabricating a Porous Ceramic Article patent-application May 2012
Method For Producing A Ceramic Foam Having Reinforced Mechanical Strength For Use As A Substrate For A Catalyst Bed patent-application June 2012
Annulus Filler System patent-application October 2012
Cmc Component, Power Generation System And Method Of Forming A Cmc Component patent-application April 2013
Hot Gas Path Component for Turbine System patent-application April 2013
Ceramic Matrix Composite, Method Of Making A Ceramic Matrix Composite, And A Pre-Preg Composite Ply patent-application April 2014
Cooled Ceramic Matrix Composite Airfoil patent-application September 2014
Hot Gas Path Component For Turbine System patent-application October 2014
Composite Blades for Gas Turbine Engines patent-application May 2016