skip to main content
OSTI.GOV title logo U.S. Department of Energy
Office of Scientific and Technical Information

Title: Fabrication of electrocatalytic Ta nanoparticles by reactive sputtering and ion soft landing

Journal Article · · Journal of Chemical Physics
DOI:https://doi.org/10.1063/1.4966199· OSTI ID:1339839
 [1];  [2];  [1];  [1];  [1]
  1. Pacific Northwest National Lab. (PNNL), Richland, WA (United States)
  2. Michigan Technological Univ., Houghton, MI (United States)

About 40 years ago, it was shown that tungsten carbide exhibits similar catalytic behavior to Pt for certain commercially relevant reactions, thereby suggesting the possibility of cheaper and earth-abundant substitutes for costly and rare precious metal catalysts. In this work, reactive magnetron sputtering of Ta in the presence of three model hydrocarbons (2-butanol, heptane, and m-xylene) combined with gas aggregation and ion soft landing was employed to prepare organic-inorganic hybrid nanoparticles (NPs) on surfaces for evaluation of catalytic activity and durability. The electrocatalytic behavior of the NPs supported on glassy carbon was evaluated in acidic aqueous solution by cyclic voltammetry. The Ta-heptane and Ta-xylene NPs were revealed to be active and robust toward promotion of the oxygen reduction reaction, an important process occurring at the cathode in fuel cells. In comparison, pure Ta and Ta-butanol NPs were essentially unreactive. Characterization techniques including atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), and transmission electron microscopy (TEM) were applied to probe how different sputtering conditions such as the flow rates of gases, sputtering current, and aggregation length affect the properties of the NPs. AFM images reveal the focused size of the NPs as well as their preferential binding along the step edges of graphite surfaces. In comparison, TEM images of the same NPs on carbon grids show that they bind randomly to the surface with some agglomeration but little coalescence. The TEM images also reveal morphologies with crystalline cores surrounded by amorphous regions for NPs formed in the presence of 2-butanol and heptane. In contrast, NPs formed in the presence of m-xylene are amorphous throughout. XPS spectra indicate that while the percentage of Ta, C, and O in the NPs varies depending on the sputtering conditions and hydrocarbon employed, the electron binding energies of the elements are similar for all of the NPs. The difference in reactivity between the NPs is attributed to their Ta/C ratios. Collectively, the findings presented herein indicate that reactive magnetron sputtering and gas aggregation combined with ion soft landing offer a promising physical approach for the synthesis of organic-inorganic hybrid NPs that have potential as low-cost durable substitutes for precious metals in catalysis.

Research Organization:
Pacific Northwest National Laboratory (PNNL), Richland, WA (United States)
Sponsoring Organization:
USDOE Office of Science (SC), Basic Energy Sciences (BES). Chemical Sciences, Geosciences, and Biosciences Division; USDOE Office of Science (SC), Biological and Environmental Research (BER)
Grant/Contract Number:
AC05-76RL01830
OSTI ID:
1339839
Alternate ID(s):
OSTI ID: 1421077
Report Number(s):
PNNL-SA-122098
Journal Information:
Journal of Chemical Physics, Vol. 145, Issue 17; ISSN 0021-9606
Publisher:
American Institute of Physics (AIP)Copyright Statement
Country of Publication:
United States
Language:
English
Citation Metrics:
Cited by: 9 works
Citation information provided by
Web of Science

References (99)

Synthesis and catalytic properties of metal nanoparticles: Size, shape, support, composition, and oxidation state effects journal April 2010
Plasmonics for improved photovoltaic devices journal February 2010
Facile Synthesis of Silver Nanoparticles Useful for Fabrication of High-Conductivity Elements for Printed Electronics journal March 2005
The Impact of Nanoscience on Heterogeneous Catalysis journal March 2003
Nanoscale Advances in Catalysis and Energy Applications journal July 2010
Opportunities for mesoscale science journal November 2012
Shape-Controlled Synthesis of Metal Nanocrystals: Simple Chemistry Meets Complex Physics? journal December 2008
On the Dual Roles of Ligands in the Synthesis of Colloidal Metal Nanostructures journal January 2014
Facile removal of stabilizer-ligands from supported gold nanoparticles journal June 2011
Preparation of TiO2-supported Au nanoparticle catalysts from a Au13 cluster precursor: Ligand removal using ozone exposure versus a rapid thermal treatment journal October 2006
The construction of a gas aggregation source for the preparation of size-selected nanoscale transition metal clusters journal August 2000
Invited Review Article: Laser vaporization cluster sources journal April 2012
A new type of cluster and cluster ion source journal March 1991
Pure metal and metal-doped rare-gas clusters grown in a pulsed ARC cluster ion source journal January 1990
Atomically precise (catalytic) particles synthesized by a novel cluster deposition instrument journal May 2014
Design and performance of a high-flux electrospray ionization source for ion soft landing journal January 2015
Note: Proof of principle of a new type of cluster beam source with potential for scale-up journal April 2016
Size-selected cluster beam source based on radio frequency magnetron plasma sputtering and gas condensation journal April 2005
Atomic Structure Control of Size-Selected Gold Nanoclusters during Formation journal May 2014
Advanced Nanocluster Ion Source Based on High-Power Impulse Magnetron Sputtering and Time-Resolved Measurements of Nanocluster Formation journal September 2013
Pulsed gas aggregation for improved nanocluster growth and flux: Pulsed gas aggregation for cluster growth journal February 2014
Generation of Nanoparticles with Adjustable Size and Controlled Stoichiometry: Recent Advances journal July 2012
Heterogeneous Gas-Phase Synthesis and Molecular Dynamics Modeling of Janus and Core–Satellite Si–Ag Nanoparticles journal June 2014
Soft landing of bare PtRu nanoparticles for electrochemical reduction of oxygen journal January 2015
Novel Powder-Supported Size-Selected Clusters for Heterogeneous Catalysis under Realistic Reaction Conditions journal December 2012
Catalysis by clusters with precise numbers of atoms journal July 2015
PdPt catalyst synthesized using a gas aggregation source and magnetron sputtering for fuel cell electrodes journal October 2015
Nanocluster production for solar cell applications journal August 2013
Magnetism of cluster-deposited Y–Co nanoparticles journal April 2011
Nickel nanoparticle deposition at room temperature for memory applications journal September 2007
Cluster beam synthesis of metal and metal-oxide nanoparticles for emerging memories journal November 2014
Cluster–surface interaction: From soft landing to implantation journal October 2011
Poly(tetrafluoroethylene) sputtering in a gas aggregation source for fabrication of nano-structured deposits journal September 2014
Nanometer-scale hydrogen ‘portals’ for the control of magnesium hydride formation journal January 2015
Engineering high-performance Pd core–MgO porous shell nanocatalysts via heterogeneous gas-phase synthesis journal January 2015
Soft- and reactive landing of ions onto surfaces: Concepts and applications: CONCEPTS AND APPLICATIONS journal April 2015
Soft-landing preparative mass spectrometry journal January 2012
Low-Energy Ionic Collisions at Molecular Solids journal June 2012
Drift tube soft-landing for the production and characterization of materials: Applied to Cu clusters journal March 2010
Soft landing of ions as a means of surface modification journal January 1977
Soft-landing of peptide ions onto self-assembled monolayer surfaces: an overview journal January 2008
Preparing Protein Microarrays by Soft-Landing of Mass-Selected Ions journal September 2003
A Close Look at Proteins: Submolecular Resolution of Two- and Three-Dimensionally Folded Cytochrome c at Surfaces journal April 2012
Mass-Selective Soft-Landing of Protein Assemblies with Controlled Landing Energies journal July 2014
Soft- and Reactive-Landing of Cr(aniline) 2 Sandwich Complexes onto Self-Assembled Monolayers: Separation between Functional and Binding Sites journal November 2011
Preparation of Surface Organometallic Catalysts by Gas-Phase Ligand Stripping and Reactive Landing of Mass-Selected Ions journal November 2010
Chemically Modified Multiwalled Carbon Nanotubes Electrodes with Ferrocene Derivatives through Reactive Landing journal February 2011
Catalysis Applications of Size-Selected Cluster Deposition journal November 2015
Formation, deposition and examination of size selected metal clusters on semiconductor surfaces: An experimental setup journal August 2006
Highly size-controlled synthesis of Au/Pd nanoparticles by inert-gas condensation journal January 2008
Charge Retention by Gold Clusters on Surfaces Prepared Using Soft Landing of Mass Selected Ions journal December 2011
Coverage-Dependent Charge Reduction of Cationic Gold Clusters on Surfaces Prepared Using Soft Landing of Mass-Selected Ions journal November 2012
Controlling the Charge State and Redox Properties of Supported Polyoxometalates via Soft Landing of Mass-Selected Ions journal October 2014
Surface Chemistry for Molecular Layer Deposition of Organic and Hybrid Organic−Inorganic Polymers journal April 2009
Tuning Nanoparticle Catalysis for the Oxygen Reduction Reaction journal June 2013
A review of the stability and durability of non-precious metal catalysts for the oxygen reduction reaction in proton exchange membrane fuel cells journal July 2015
The effect of particle proximity on the oxygen reduction rate of size-selected platinum clusters journal July 2013
Cluster Size Controls Branching between Water and Hydrogen Peroxide Production in Electrochemical Oxygen Reduction at Pt n /ITO journal January 2015
Mass-selected nanoparticles of PtxY as model catalysts for oxygen electroreduction journal July 2014
Platinum-Like Behavior of Tungsten Carbide in Surface Catalysis journal August 1973
Electronic Structure and Catalytic Behavior of Tungsten Carbide journal May 1974
Emergence of Oxygen Reduction Activity in Partially Oxidized Tantalum Carbonitrides: Roles of Deposited Carbon for Oxygen-Reduction-Reaction-Site Creation and Surface Electron Conduction journal September 2013
Highly Dispersed TaO x Nanoparticles Prepared by Electrodeposition as Oxygen Reduction Electrocatalysts for Polymer Electrolyte Fuel Cells journal May 2013
Soft landing of bare nanoparticles with controlled size, composition, and morphology journal January 2015
Low energy deposition of size-selected Si clusters onto graphite journal January 2001
Thin films from energetic cluster impact: A feasibility study
  • Haberland, Hellmut; Karrais, Martin; Mall, Martin
  • Journal of Vacuum Science & Technology A: Vacuum, Surfaces, and Films, Vol. 10, Issue 5 https://doi.org/10.1116/1.577853
journal September 1992
Characterization of nanoparticle flow produced by gas aggregation source journal October 2013
WSXM : A software for scanning probe microscopy and a tool for nanotechnology journal January 2007
‘Flatten plus’: a recent implementation in WSxM for biological research: Fig. 1. journal April 2015
Toward an uncertainty budget for measuring nanoparticles by AFM journal December 2015
On the Structure and Properties of Silver Nanoparticles
  • Gracia-Pinilla, Miguel Á.; Pérez-Tijerina, Eduardo; Antúnez-García, Joel
  • The Journal of Physical Chemistry C, Vol. 112, Issue 35 https://doi.org/10.1021/jp804085q
journal August 2008
Effects of oxygen addition in reactive cluster beam deposition of tungsten by magnetron sputtering with gas aggregation journal September 2015
Influence of reactive gas admixture on transition metal cluster nucleation in a gas aggregation cluster source journal December 2012
Role of oxygen admixture in stabilizing TiO x nanoparticle deposition from a gas aggregation source journal November 2013
Gas aggregation nanocluster source — Reactive sputter deposition of copper and titanium nanoclusters journal July 2011
Recent aspects concerning DC reactive magnetron sputtering of thin films: a review journal May 2000
Characterization of a high depth-resolution tantalum pentoxide sputter profiling reference material journal October 1983
Sputtering of Ta2O5 by Ar+ ions at energies below 1 keV journal September 1978
Sputtering Yields of Metals for Ar + and Ne + Ions with Energies from 50 to 600 ev journal March 1961
Surface modifications due to preferential sputtering journal August 1982
Stabilization of Platinum Oxygen-Reduction Electrocatalysts Using Gold Clusters journal January 2007
Surface Morphologies of Size-Selected Mo 100±2.5 and (MoO 3 ) 67±1.5 Clusters Soft-Landed onto HOPG journal June 2011
Trapping of size-selected Ag clusters at surface steps journal January 1998
Determination of the Ground-State Atomic Structures of Size-Selected Au Nanoclusters by Electron-Beam-Induced Transformation journal June 2012
The influence of surface properties on catalytic activities of tantalum carbides journal August 1999
Synthesis and catalytic properties of porous Ta carbide crystallites for hydrogen production from the decomposition of ammonia journal March 2013
Study of dry and electrogenerated Ta2O5 and Ta/Ta2O5/Pt structures by XPS journal August 1998
An XPS depth-profile study on electrochemically deposited TaO x journal August 2013
Fabrication of size-selected Pd nanoclusters using a magnetron plasma sputtering source journal February 2010
Deposition of Size-Selected Cu Nanoparticles by Inert Gas Condensation journal November 2009
Controlled Formation of Mass-Selected Cu–Au Core–Shell Cluster Beams journal July 2011
Tuning structural motifs and alloying of bulk immiscible Mo–Cu bimetallic nanoparticles by gas-phase synthesis journal January 2013
Size-selected clusters as heterogeneous model catalysts under applied reaction conditions journal January 2010
Strong Effects of Cluster Size and Air Exposure on Oxygen Reduction and Carbon Oxidation Electrocatalysis by Size-Selected Pt n ( n ≤ 11) on Glassy Carbon Electrodes journal February 2013
Stability and electrocatalytic activity for oxygen reduction in WC + Ta catalyst journal September 2004
Au@Void@TiO2 yolk–shell nanostructures as catalysts for the promotion of oxidation reactions at cryogenic temperatures journal June 2016
Graphene-Supported Ultrafine Metal Nanoparticles Encapsulated by Mesoporous Silica: Robust Catalysts for Oxidation and Reduction Reactions journal November 2013
Graphene-Supported Ultrafine Metal Nanoparticles Encapsulated by Mesoporous Silica: Robust Catalysts for Oxidation and Reduction Reactions journal November 2013
Stabilization of Platinum Oxygen-Reduction Electrocatalysts Using Gold Clusters. journal April 2007

Cited By (4)

Von isolierten Ionen zu mehrschichtigen funktionellen Materialien durch sanfte Landung von Ionen journal November 2018
From Isolated Ions to Multilayer Functional Materials Using Ion Soft Landing journal November 2018
Magnetron-sputtered copper nanoparticles: lost in gas aggregation and found by in situ X-ray scattering journal January 2018
Magnetron-sputtered copper nanoparticles: lost in gas aggregation and found by in situ X-ray scattering text January 2018