Biased deposition of Nb-ON-Cu for SRF accelerators, Final Report
- Alameda Applied Sciences, San Leandro, CA (United States)
The Phase I project objectives were: Task 1: Design, assemble, and commission a new coating facility that uses the RF cavity as the vacuum chamber Task 3: Coat and RF test biased Cu cavity Task 4: Evaluate test results and prepare Ph-II bid. As for project accomplishments, AASC has completed all of the tasks of Ph-I. However, for Task 2, we found a limit to the bias voltage on a substrate placed at the radius of the beam pipe. A bias voltage higher than -50 V can induce arcing from the substrate to the grounded anode. Arc spots form on the substrate and damage the film. The main problem addressed by this SBIR project is that the price of niobium dominates the cost of superconducting RF cavity production. The most effective route to significant cost reduction is to use cavities that have a thin layer of niobium deposited on a less expensive substrate. However, all attempts to use thin films of niobium in superconducting RF cavities have to date resulted in cavity performance that does not meet the requirements of modern linear accelerators. Alameda Applied Sciences Corporation (AASC) has developed a novel deposition method that can produce high-purity films of niobium. For superconducting radio-frequency (SRF) accelerator cavities, films of niobium on another base material could provide good performance at lower cost than for bulk niobium. The primary goal of all thin film coated approaches must be to demonstrate RF performance that matches that of bulk Nb cavities. This Ph-I was not expected to accomplish this major milestone for thin film coated SRF cavities in just 9 months with limited resources. We set less ambitious goals of demonstrating that using our CED process to coat a biased substrate could result in an increase of RF performance over previous tests with no applied bias voltage. In this Ph-1, we obtained preliminary RF data from Nb coated biased cavity structures so as to move ahead in Ph-II to demonstration of performance that approaches that of bulk Nb. Our task has been made more daunting recently as several labs (Fermilab, Cornell, and JLab) have demonstrated significantly improved performance of bulk Nb cavities using nitrogen doping and rapid cool-down techniques. The bar has just been raised for thin films. At the 2013 SRF thin film workshop held at INFN in Padua Italy, leading scientists from the LHC tossed a gauntlet to the thin film community. The LHC plans a high luminosity upgrade starting in about 4 years. Upper management at CERN has stated that they would prefer not to use bulk Nb for the upgrade, which will require hundreds of new SRF cavities. But the thin film community has a short window in which to demonstrate that a Cu (or Al) cavity that is coated with Nb delivers the kind of performance that we have come to expect from bulk Nb: Qo>1010 that stays flat up to 20 MV/m or higher, good statistics from multiple cavities and reliable operation over thousands of hours. Breakthroughs are needed to meet these daunting goals. AASC has persisted with this challenge for more than five years now, with the benefit of DOE SBIR funding. We aim to preserve our momentum and build upon our base to try to reach the lofty goals within four more years.
- Research Organization:
- Thomas Jefferson National Accelerator Facility (TJNAF), Newport News, VA (United States)
- Sponsoring Organization:
- USDOE Office of Science (SC), Nuclear Physics (NP)
- DOE Contract Number:
- AC05-06OR23177; SC0013694
- OSTI ID:
- 1329613
- Report Number(s):
- 2015-S008
- Country of Publication:
- United States
- Language:
- English
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