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Metaloxide--ZrO2 catalysts for the esterification and transesterification of free fatty acids and triglycerides to obtain bio-diesel

Patent ·
OSTI ID:1322103

Mixed metal oxide catalysts (ZnO, CeO, La2O3, NiO, Al203, SiO2, TiO2, Nd2O3, Yb2O3, or any combination of these) supported on zirconia (ZrO2) or hydrous zirconia are provided. These mixed metal oxide catalysts can be prepared via coprecipitation, impregnation, or sol-gel methods from metal salt precursors with/without a Zirconium salt precursor. Metal oxides/ZrO2 catalyzes both esterification and transesterification of oil containing free fatty acids in one batch or in single stage. In particular, these mixed metal oxides supported or added on zirconium oxide exhibit good activity and selectivity for esterification and transesterification. The low acid strength of this catalyst can avoid undesirable side reaction such as alcohol dehydration or cracking of fatty acids. Metal oxides/ZrO2 catalysts are not sensitive to any water generated from esterification. Thus, esterification does not require a water free condition or the presence of excess methanol to occur when using the mixed metal oxide catalyst. The FAME yield obtained with metal oxides/ZrO2 is higher than that obtained with homogeneous sulfuric acid catalyst. Metal oxides/ZrO2 catalasts can be prepared as strong pellets and in various shapes for use directly in a flow reactor. Furthermore, the pellet has a strong resistance toward dissolution to aqueous or oil phases.

Research Organization:
WAYNE STATE UNIVERSITY, Detroit, MI (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
FG36-05GO85005
Assignee:
WAYNE STATE UNIVERSITY (Detroit, MI)
Patent Number(s):
9,433,924
Application Number:
13/508,738
OSTI ID:
1322103
Country of Publication:
United States
Language:
English

References (15)

Esterification and transesterification using modified-zirconia catalysts journal April 2008
Synthesis of Biodiesel via Acid Catalysis journal July 2005
Esterification and transesterification on tungstated zirconia: Effect of calcination temperature journal April 2007
Influence of preparation methods on the structure and performance of CaO–ZrO2 catalyst for the synthesis of dimethyl carbonate via transesterification journal October 2006
Activity of solid catalysts for biodiesel production: A review journal June 2009
Pretreatment of yellow grease for efficient production of fatty acid methyl esters journal April 2009
Transesterification of crude palm kernel oil and crude coconut oil by different solid catalysts journal February 2006
Nanosized and reusable SiO2/ZrO2 catalyst for highly efficient biodiesel production by soybean transesterification journal January 2009
Transesterification of edible and non-edible oils over basic solid Mg/Zr catalysts journal January 2009
Ethanolysis of castor and cottonseed oil: A systematic study using classical catalysts journal September 2006
Biodiesel fuel production with solid superacid catalysis in fixed bed reactor under atmospheric pressure journal December 2004
A continuous catalytic system for biodiesel production journal July 2008
Biodiesel production from waste coconut oil by esterification with ethanol: The effect of water removal by adsorption journal November 2010
Biodiesel fuel production with solid amorphous-zirconia catalysis in fixed bed reactor journal October 2006
Development of heterogeneous base catalysts for biodiesel production journal June 2008

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