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Method for manufacturing whisker preforms and composites

Patent ·
OSTI ID:131915
A process is disclosed for manufacturing Si{sub 3}N{sub 4}/SiAlON whiskers by mixing silicon carbide powder with aluminum nitride powder, adding impurities such as calcium oxide or potassium chloride to control whisker characteristics, forming the mixture in a boron nitrogen mold of desired shaped and hot isostatically pressing the formed mixture in a nitrogen environment to produce whiskers comprised substantially of SiAlON at the nucleating end of the whisker and Si{sub 3}N{sub 4} at the other end of the whisker. In one embodiment, reinforced composites are formed by impregnating the Si{sub 3}N{sub 4}/SiAlON whisker preform with a matrix material such as resin binders, liquid metals, intermetallics or ceramic materials.
Research Organization:
EG & G Idaho Inc
DOE Contract Number:
AC07-76ID01570
Assignee:
Lockheed Idaho Technologies Co., Idaho Falls, ID (United States)
Patent Number(s):
US 5,464,583/A/
Application Number:
PAN: 8-100,008
OSTI ID:
131915
Country of Publication:
United States
Language:
English

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