High productivity injection practices at Rouge Steel

Book · Fri Dec 01 04:00:00 EST 1995

OSTI ID:129061

Barker, D H; Hegler, G L; Falls, C E ^[1]

---

1. Rouge Steel Co., Dearborn, MI (United States)

Rouge Steel Company, located in Dearborn, Michigan, operates two blast furnaces. The smaller of the pair, ``B`` Furnace, has a hearth diameter of 20 feet and 12 tuyeres. It has averaged 2,290 NTHM (net ton of hot metal) per day of 8.2 NTHM per 100 cubic feet of working volume. ``C`` Furnace has a hearth diameter of 29 feet and 20 tuyeres. Both of these furnaces are single tap hole furnaces. Prior to its reline in 1991, ``C`` Furnace was producing at a rate of 3,300 NTHM/day or about 6.25 NTHM/100 cfwv. In November, 1994 it averaged 5,106 NTHM/day or 9.6 NTHM/100 cfwv. This paper discusses how the current production rates were achieved. Also, the areas that needed to be addressed as production increased will be described. These areas include casthouse arrangement and workload, hot metal ladle capacity, slag pot capacity and charging capability. Coupled with the high blast temperature capability, the furnace was provided with a new natural gas injection system that injected the gas through the blowpipes and a natural gas injection system to enrich the stove gas. Following the furnace reline, natural gas has been used in three ways: tuyere level control; combination injection; and stove gas enrichment. Coke consumption rate has also decreased per NTHM.

• OSTI ID: 129061
• Report Number(s): CONF-9504182--; ISBN 0-932897-99-1
• Country of Publication: United States
• Language: English

Related Subjects

01 COAL, LIGNITE, AND PEAT
03 NATURAL GAS
32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATION
BLAST FURNACES
COKE
COMPILED DATA
CONSUMPTION RATES
FUEL SUBSTITUTION
MODIFICATIONS
NATURAL GAS
OPERATION
PROCESS CONTROL
PRODUCTIVITY
RAW MATERIALS
SCRAP METALS