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Investigation of acoustic emission for use as a wheel-to-workpiece proximity sensor in fixed-abrasive grinding

Conference ·
OSTI ID:123232

This paper reports on the feasibility of using Acoustic Emission (AE) for sensing the proximity of a grinding wheel to a glass workpiece, both prior to contact and in the early stages of contact. Our measured AE signals indicate that we can track the position of the grinding wheel as it approaches the workpiece through the turbulent coolant layer and than as contact initiates with a workpiece during spherical generation. Our data for the initial contact region is dominated by cyclical bursts of AE that appear to correspond to tool spindle motion errors. Our principal goal is to minimize the time required to {open_quote}find the part{close_quote} without damaging the surface of a brittle workmaterial, i.e. during the transition from a fast approach to the much slower final in-feed required for the grinding operation. Our results also suggest that AE is useful as a gauging signal in determining the position of the grinding wheel with respect to the machine tool.

Research Organization:
Lawrence Livermore National Lab., CA (United States)
Sponsoring Organization:
USDOE, Washington, DC (United States)
DOE Contract Number:
W-7405-ENG-48
OSTI ID:
123232
Report Number(s):
UCRL-JC--121689; CONF-951056--1; ON: DE96001966
Country of Publication:
United States
Language:
English

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