Recovery Act: Electrochromic Glazing Technology: Improved Performance, Lower Price
The growing dependency of the US on energy imports and anticipated further increases in energy prices reinforce the concerns about meeting the energy demand in the future and one element of a secure energy future is conservation. It is estimated that the buildings sector represents 40% of the US's total energy consumption. And buildings produce as much as one third of the greenhouse gas emissions primarily through fossil fuel usage during their operational phase. A significant fraction of this energy usage is simply due to inefficient window technology. Electrochromic (EC) windows allow electronic control of their optical properties so that the transparency to light can be adjusted from clear to dark. This ability to control the amount of solar energy allowed into the building can be advantageously used to minimize lighting, heating and air conditioning costs. Currently, the penetration of EC windows into the marketplace is extremely small, and consequently there is a huge opportunity for energy savings if this market can be expanded. In order to increase the potential energy savings it is necessary to increase the quantity of EC windows in operation. Additionally, any incremental improvement in the energy performance of each window will add to the potential energy savings. The overall goals of this project were therefore to improve the energy performance and lower the cost of dynamic (EC) smart windows for residential and commercial building applications. This project is obviously of benefit to the public by addressing two major areas: lowering the cost and improving the energy performance of EC glazings. The high level goals for these activities were: (i) to improve the range between the clear and the tinted state, (ii) reduce the price of EC windows by utilizing lower cost materials, (iii) lowering the U-Value1 SAGE Electrochromics Inc. is the only company in the US which has a track record of producing EC windows, and presently has a small operational factory in Faribault MN which is shipping products throughout the world. There is a much larger factory currently under construction close by. This project was targeted specifically to address the issues outlined above, with a view to implementation on the new high volume manufacturing facility. Each of the Tasks which were addressed in this project is relatively straightforward to implement in this new facility and so the benefits of the work will be realized quickly. , and (iv) ensure the proposed changes have no detrimental effect to the proven durability of the window. The research described here has helped to understand and provide solutions to several interesting and previously unresolved issues of the technology as well as make progress in areas which will have a significant impact on energy saving. In particular several materials improvements have been made, and tasks related to throughput and yield improvements have been completed. All of this has been accomplished without any detrimental effect on the proven durability of the SageGlass EC device. The project was divided into four main areas: 1. Improvement of the Properties of the EC device by material enhancements (Task 2); 2. Reduce the cost of production by improving the efficiency and yields of some key manufacturing processes (Task 3); 3. Further reduce the cost by significant modifications to the structure of the device (Task 4); 4. Ensure the durability of the EC device is not affected by any of the changes resulting from these activities (Task 5). A detailed description of the activities carried out in these areas is given in the following report, along with the aims and goals of the work. We will see that we have completed Tasks 2 and 3 fully, and the durability of the resulting device structure has been unaffected. Some of Task 4 was not carried out because of difficulties with integrating the installation of the required targets into the production coater due to external constraints not related to this project. We will also see that the durability of the devices produced as a result of this work was largely unaffected by the changes made here, and so we can conclude that the objectives of Task 5 have also been fulfilled. As a result, the future production of EC windows has benefited greatly from this work. We anticipate higher volumes and better yields for devices with an improved EC performance from the new high volume manufacturing facility currently under construction at SAGE.
- Research Organization:
- Sage Electrochromics Incorporated
- Sponsoring Organization:
- USDOE
- DOE Contract Number:
- EE0003926
- OSTI ID:
- 1111422
- Country of Publication:
- United States
- Language:
- English
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