Investigation of corrosion and stress corrosion cracking susceptibility of S30400 and S31600 stainless steels exposed to commercial soldering flux containing zinc chloride
- Tennessee Valley Authority, Muscle Shoals, AL (United States)
A corrosion investigation was conducted to determine corrosion behavior and stress corrosion cracking (SCC) susceptibility of S30400 and S31600 stainless steel exposed to soldering flux paste containing 25 wt% zinc chloride. Electrochemical test results indicated that soldering flux paste was not corrosive to S30400 and S31600 at room temperature. The wax phase (light phase) of soldering flux was also not corrosive to S30400 and S31600. However, the heavy phase of solder flux was corrosive to S30400 and S31600 at elevated temperatures. In heavy phase, S30400 did not passivate, while S31600 passivated at temperatures up to 80 C while no passivity was observed at 85 C and above. AC impedance test results showed that S30400 and S31600 corroded at rates of less than 0.1 mpy in solder flux pastes at room temperature. In the soldering flux heavy phase, corrosion rates were about 2 mpy or less for S30400 at temperatures up to 75 C and S31600 at temperatures up to 70 C. However, corrosion rates of S30400 in the soldering flux heavy phase increased to 5, 8, 10, and 22 mpy at 80, 85, 90, and 95 C while corrosion rates of S31600 sst in the soldering flux heavy phase increased to 4, 5, 7, and 11, and 30 mpy at 75, 80, 85, 90 and 95 C, respectively. CERT results revealed that no SCC susceptibility when S30400 and S31600 were exposed to soldering flux paste at room temperature and wax phase at 65 and 95 C. However, both test alloys were susceptible to transgranular SCC when exposed to the soldering flux heavy phase at temperatures of 65+ C. Severity of SCC increased with temperature increase. SCC fractures were characterized by reduction of ductility and numerous SCC secondary cracks on the specimen gage length. The most severe SCC fracture was observed on a S30400 specimen partially submersed in the soldering flux heavy phase and partially submersed in the soldering flux wax phase at 95 C. No similar cracking was observed on S31600.
- OSTI ID:
- 106147
- Report Number(s):
- CONF-950304-; TRN: 95:020709
- Resource Relation:
- Conference: Corrosion `95: National Association of Corrosion Engineers (NACE) international annual conference and corrosion show, Orlando, FL (United States), 26-31 Mar 1995; Other Information: PBD: 1995; Related Information: Is Part Of Corrosion/95 conference papers; PB: 5788 p.
- Country of Publication:
- United States
- Language:
- English
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Related Subjects
21 NUCLEAR POWER REACTORS AND ASSOCIATED PLANTS
BWR TYPE REACTORS
ELECTRIC CABLES
AUXILIARY WATER SYSTEMS
SOLDERING
PIPES
CORROSION
CRACK PROPAGATION
STAINLESS STEELS
METALLURGICAL FLUX
CORROSIVE EFFECTS
ZINC CHLORIDES
REPAIR
NUCLEAR POWER PLANTS
CONTROL ROD DRIVES
PASSIVATION
STRESS CORROSION
DATA
TENNESSEE VALLEY AUTHORITY