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Title: Advanced Materials for RSOFC Dual Operation with Low Degradation

Technical Report ·
DOI:https://doi.org/10.2172/1058912· OSTI ID:1058912

Reversible solid oxide fuel cells (RSOFCs) are energy conversion devices. They are capable of operating in both power generation mode (SOFC) and electrolysis modes (SOEC). RSOFC can integrate renewable production of electricity and hydrogen when power generation and steam electrolysis are coupled in a system, which can turn intermittent solar and wind energy into "firm power." In this DOE EERE project, VPS continuously advanced RSOFC cell stack technology in the areas of endurance and performance. Over 20 types of RSOFC cells were developed in the project. Many of those exceeded performance (area specific resistance less than 300 mohmcm2) and endurance (degradation rate less than 4% per 1000 hours) targets in both fuel cell and electrolysis modes at 750C. One of those cells, RSOFC-7, further demonstrated the following: Steady-state electrolysis with a degradation rate of 1.5% per 1000 hours. Ultra high current electrolysis over 3 A/cm2 at 75% water electrolysis efficiency voltage of 1.67 V. Daily SOFC/SOEC cyclic test of over 600 days with a degradation rate of 1.5% per 1000 hours. Over 6000 SOFC/SOEC cycles in an accelerated 20-minute cycling with degradation less than 3% per 1000 cycles. In RSOFC stack development, a number of kW-class RSOFC stacks were developed and demonstrated the following: Steady-state electrolysis operation of over 5000 hours. Daily SOFC/SOEC cyclic test of 100 cycles. Scale up capability of using large area cells with 550 cm2 active area showing the potential for large-scale RSOFC stack development in the future. Although this project is an open-ended development project, this effort, leveraging Versa Power Systems' years of development experience, has the potential to bring renewable energy RSOFC storage systems significantly closer to commercial viability through improvements in RSOFC durability, performance, and cost. When unitized and deployed in renewable solar and wind installations, an RSOFC system can enable higher availability for intermittent renewable resources, thereby improving the commercial viability of these types of energy resources.

Research Organization:
Versa Power Systems, Inc., Littleton, CO
Sponsoring Organization:
USDOE; USDOE EE Office of Fuel Cell Technologies (EE-2H)
DOE Contract Number:
EE0000464
OSTI ID:
1058912
Report Number(s):
DOE/EE0000464
Country of Publication:
United States
Language:
English