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Treatment of fly ash for use in concrete

Patent ·
OSTI ID:1044045

A process for treating fly ash to render it highly usable as a concrete additive. A quantity of fly ash is obtained that contains carbon and which is considered unusable fly ash for concrete based upon foam index testing. The fly ash is mixed with an activator solution sufficient to initiate a geopolymerization reaction and for a geopolymerized fly ash. The geopolymerized fly ash is granulated. The geopolymerized fly ash is considered usable fly ash for concrete according to foam index testing. The geopolymerized fly ash may have a foam index less than 35% of the foam index of the untreated fly ash, and in some cases less than 10% of the foam index of the untreated fly ash. The activator solution may contain an alkali metal hydroxide, carbonate, silicate, aluminate, or mixtures thereof.

Research Organization:
Ceramatec, Inc. (Salt Lake City, UT)
Sponsoring Organization:
USDOE
DOE Contract Number:
FG02-05ER84197
Assignee:
Ceramatec, Inc. (Salt Lake City, UT)
Patent Number(s):
8,172,940
Application Number:
11/776,892
OSTI ID:
1044045
Country of Publication:
United States
Language:
English

References (2)

Effects of Carbon on Air Entrainment in Fly Ash Concrete:  The Role of Soot and Carbon Black journal March 1997
Office News journal January 2011

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