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Mesoporous carbon materials

Patent ·
OSTI ID:1036992

The invention is directed to a method for fabricating a mesoporous carbon material, the method comprising subjecting a precursor composition to a curing step followed by a carbonization step, the precursor composition comprising: (i) a templating component comprised of a block copolymer, (ii) a phenolic compound or material, (iii) a crosslinkable aldehyde component, and (iv) at least 0.5 M concentration of a strong acid having a pKa of or less than -2, wherein said carbonization step comprises heating the precursor composition at a carbonizing temperature for sufficient time to convert the precursor composition to a mesoporous carbon material. The invention is also directed to a mesoporous carbon material having an improved thermal stability, preferably produced according to the above method.

Research Organization:
Oak Ridge National Laboratory (ORNL), Oak Ridge, TN (United States)
Sponsoring Organization:
USDOE
Assignee:
The United States of America as represented by the United States Department of Energy (Washington, DC)
Patent Number(s):
8,114,510
Application Number:
12/468,946
OSTI ID:
1036992
Country of Publication:
United States
Language:
English

References (11)

Synthesis of a Large-Scale Highly Ordered Porous Carbon Film by Self-Assembly of Block Copolymers journal November 2004
Mesoporous Carbon Materials: Synthesis and Modification journal May 2008
Facile Synthesis of Ordered Mesoporous Carbons with High Thermal Stability by Self-Assembly of Resorcinol−Formaldehyde and Block Copolymers under Highly Acidic Conditions journal July 2008
Ordered Mesoporous Polymers and Homologous Carbon Frameworks: Amphiphilic Surfactant Templating and Direct Transformation journal November 2005
Synthesis of Mesoporous Carbon Materials via Enhanced Hydrogen-Bonding Interaction journal April 2006
Facile synthesis of ordered mesoporous carbons from F108/resorcinol–formaldehyde composites obtained in basic media journal January 2007
Formation of Mesoporous Carbon With a Face-Centered-CubicFdm Structure and Bimodal Architectural Pores From the Reverse Amphiphilic Triblock Copolymer PPO-PEO-PPO journal February 2007
A Facile Aqueous Route to Synthesize Highly Ordered Mesoporous Polymers and Carbon Frameworks with Iad Bicontinuous Cubic Structure journal October 2005
Synthesis of ordered mesoporous carbons with channel structure from an organic–organic nanocomposite journal January 2005
Recent Progress in the Synthesis of Porous Carbon Materials journal August 2006
Ordered Mesoporous Carbons journal May 2001

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