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Method of producing exfoliated graphite, flexible graphite, and nano-scaled graphene platelets

Patent ·
OSTI ID:1017459

The present invention provides a method of exfoliating a layered material (e.g., graphite and graphite oxide) to produce nano-scaled platelets having a thickness smaller than 100 nm, typically smaller than 10 nm. The method comprises (a) dispersing particles of graphite, graphite oxide, or a non-graphite laminar compound in a liquid medium containing therein a surfactant or dispersing agent to obtain a stable suspension or slurry; and (b) exposing the suspension or slurry to ultrasonic waves at an energy level for a sufficient length of time to produce separated nano-scaled platelets. The nano-scaled platelets are candidate reinforcement fillers for polymer nanocomposites. Nano-scaled graphene platelets are much lower-cost alternatives to carbon nano-tubes or carbon nano-fibers.

Research Organization:
Nanotek Instruments, Inc. (Dayton, OH)
Sponsoring Organization:
USDOE
Assignee:
Nanotek Instruments, Inc. (Dayton, OH)
Patent Number(s):
7,824,651
Application Number:
11/800,728
OSTI ID:
1017459
Country of Publication:
United States
Language:
English

References (4)

A Chemical Route to Carbon Nanoscrolls journal February 2003
Liquid Phase Production of Graphene by Exfoliation of Graphite in Surfactant/Water Solutions journal March 2009
Graphite Nanoplatelet Reinforcement of Electrospun Polyacrylonitrile Nanofibers journal January 2005
Preparation and characterization of graphite nanosheets from ultrasonic powdering technique journal January 2004

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