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U.S. Department of Energy
Office of Scientific and Technical Information

Real-time compensation for tool form errors in turning using computer vision

Technical Report ·
OSTI ID:10136062

Deviations from the circular shape of the cutting edge of a single-point turning tool cause form errors in the workpiece during contour cutting. One can compensate for these tool-form errors by determining the size of the effective deviation at a particular instant during cutting, and then adjusting the position of the cutting tool accordingly. An algorithm for the compensation of tool-nose-radius errors in real time has been developed and implemented on a CNC fuming center. A previously developed computer-vision-based tool- inspection system is used to determine the size of the deviations. Information from this system is fed to the error compensation computer which modifies the tool path in real time. Workpieces were cut utilizing the compensation system and were inspected on a coordinate measuring machine. Significant improvements in workpiece form were obtained.

Research Organization:
National Inst. of Standards and Technology (NEL), Gaithersburg, MD (United States). Automated Production Technology Div.
Sponsoring Organization:
USDOE, Washington, DC (United States)
DOE Contract Number:
AI05-85OR21584
OSTI ID:
10136062
Report Number(s):
DOE/OR/21584--T1; ON: DE93010922
Country of Publication:
United States
Language:
English

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