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Advanced zinc phosphate conversion and pre-ceramic polymetallosiloxane coatings for corrosion protection of steel and aluminum, and characteristics of polyphenyletheretherketone-based materials. Final report

Technical Report ·
DOI:https://doi.org/10.2172/10135338· OSTI ID:10135338
Anhydrous zinc phosphate (Zn{center_dot}Ph) coatings deposited by immersing the steel in transition Co, Ni, and Mn cation-incorporated phosphating solutions were investigated. Two features for the anhydrous 340C-heated (Zn{center_dot}Ph) were addressed; one was to determine if electron trapping of adsorbed CO{sup 2+} and Ni{sup 2+} ions acts to inhibit the cathodic reaction on the (Zn{center_dot}Ph), and the second was to determine the less susceptibility of the {alpha}-Zn{sub 3}(PO{sub 4}){sub 2} phase to alkali-induced dissolution. The factors governing film-forming of pre-ceramic polymetallosiloxane (PMS) coatings for Al substrates were investigated. Four factors were important in obtaining a good film: (1) formation of organopolymetallosiloxane at sintering temperatures of 150C; (2) pyrolytic conversion at 350C into an amorphous PMS network structure in which the Si-O-M linkage were moderately enhanced; (3) noncrystalline phases; and (4) formation of interfacial oxane bond between PMS and Al oxide. Formation of well-crystallized polyphenyletheretherketone (PEEK) in vicinity of silica aggregates was found in the molted body made in N{sub 2}. Crystalline PEEK contributed to thermal and hydrothermal stabilities of mortar specimens at temperatures up to 200C, and resistance in 5 wt % H{sub 2}SO{sub 4} solution at 80C.
Research Organization:
Brookhaven National Lab., Upton, NY (United States); Army Research Office, Research Triangle Park, NC (United States)
Sponsoring Organization:
Department of Defense, Washington, DC (United States)
DOE Contract Number:
AC02-76CH00016
OSTI ID:
10135338
Report Number(s):
BNL--48106; ON: DE93008717
Country of Publication:
United States
Language:
English