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Manufacturing technology development for CuInGaSe{sub 2} solar cell modules. Final subcontract report, 9 January 1991--14 April 1991

Technical Report ·
DOI:https://doi.org/10.2172/10114404· OSTI ID:10114404
 [1]
  1. Boeing Aerospace and Electronics Co., Seattle, WA (US)

The report describes research performed by Boeing Aerospace and Electronics under the Photovoltaic Manufacturing Technology project. We anticipate that implementing advanced semiconductor device fabrication techniques to the production of large-area CuIn{sub 1-x}Ga{sub x}Se{sub 2} (CIGS)/Cd{sub 1-y}Zn{sub y}S/ZnO monolithically integrated thin-film solar cell modules will enable 15% median efficiencies to be achieved in high-volume manufacturing. We do not believe that CuInSe{sub 2} (CIS) can achieve this efficiency in production without sufficient gallium to significantly increase the band gap, thereby matching it better to the solar spectrum (i.e., x{>=}0.2). Competing techniques for CIS film formation have not been successfully extended to CIGS devices with such high band gaps. The SERI-confirmed intrinsic stability of CIS-based photovoltaics renders them far superior to a-Si:H-based devices, making a 30-year module lifetime feasible. The minimal amounts of cadmium used in the structure we propose, compared to CdTe-based devices, makes them environmentally safer and more acceptable to both consumers and relevant regulatory agencies. Large-area integrated thin-film CIGS modules are the product most likely to supplant silicon modules by the end of this decade and enable the cost improvements which will lead to rapid market expansion.

Research Organization:
National Renewable Energy Lab., Golden, CO (US); Boeing Aerospace and Electronics Co., Seattle, WA (US)
Sponsoring Organization:
USDOE, Washington, DC (US)
DOE Contract Number:
AC02-83CH10093
OSTI ID:
10114404
Report Number(s):
NREL/TP--214-4606; ON: DE92001176
Country of Publication:
United States
Language:
English