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U.S. Department of Energy
Office of Scientific and Technical Information

Testing composite-to-metal tubular lap joints

Conference ·
OSTI ID:10105220

Procedures were developed to fabricate, nondestructively evaluate, and mechanically test composite-to-metal tubular joints. The axially loaded tubular lap joint specimen consisted of two metal tubes bonded within each end of a fiberglass composite tube. Joint specimens with both tapered and untapered aluminum adherends and a plain weave E-glass/epoxy composite were tested in tension, compression, and flexure. Other specimens with tapered and untapered steel adherends and a triaxially reinforced E-glass/epoxy composite were tested in tension and compression. Test results include joint strength and failure mode data. A finite element analysis of the axially loaded joints explains the effect of adherend geometry and material properties on measured joint strength. The flexural specimen was also analyzed; calculated surface strains are in good agreement with measured values, and joint failure occurs in the region of calculated peak peel stress.

Research Organization:
Sandia National Labs., Albuquerque, NM (United States)
Sponsoring Organization:
USDOE, Washington, DC (United States)
DOE Contract Number:
AC04-94AL85000
OSTI ID:
10105220
Report Number(s):
SAND--93-0018C; CONF-9311124--1; ON: DE94003225; BR: GB0103012
Country of Publication:
United States
Language:
English