TESTING OF THE SECOND GENERATION SPINTEK ROTARY FILTER -11357
The SpinTek rotary microfilter has been developed under the Department of Energy (DOE) Office of Environmental Management (EM) for the purpose of deployment in radioactive service in the DOE complex. The unit that was fabricated and tested is the second generation of the filter that incorporates recommended improvements from previous testing. The completion of this test satisfied a key milestone for the EM technology development program and technology readiness for deployment by Savannah River Remediation in the Small Column Ion Exchange and Sludge Washing processes at the Savannah River Site (SRS). The Savannah River National Laboratory (SRNL) contracted SpinTek Filtration to fabricate a full scale 25 disk rotary filter and perform a 1000 hour endurance test with a simulated SRS sludge. Over 1500 hours of operation have been completed with the filter. SpinTek Filtration fabricated a prototypic 25 disk rotary filter including updates to manufacturing tolerances, an updated design to the rotary joint, improved cooling to the bottom journal, decreases in disk and filter shaft hydraulic resistances. The filter disks were fabricated with 0.5 {micro} pore size, sintered-metal filter media manufactured by Pall Corporation (M050). After fabrication was complete, the filter passed acceptance tests demonstrating rejection of solids and clean water flux with a 50% improvement over the previous filters. Once the acceptance test was complete, a 1000 hour endurance test was initiated simulating a sludge washing process. The test used a simulated SRS Sludge Batch 6 recipe. The insoluble solids started at 5 wt% and were raised to 10 and 15 wt% insoluble solids to simulate the concentration of a large volume tank. The filter system was automated and set up for 24 hour unattended operation. To facilitate this, process control logic was written to operate the filter. During the development it was demonstrated that the method of starting and stopping the filter can affect the build up of filter cake on the disks and therefore the performance of the filter. The filter performed well with the simulant. Very little drop in production was noticed between the 5 and 10 wt% insoluble solids feed. Increasing to 15 wt% had a more pronounced impact due to the rheology of the feed. Acid cleaning was used to clean the filter disks in-situ and restore filtration rate to almost 90% of the initial clean disk rate. Eighty liters of 0.2 M nitric acid in conjunction with water rinses were used to clean the filter in less than 2 hours. Filter testing was completed after 1000 hours of operation were performed on the final filter assembly configuration. The total run time for the testing was over 1500 hours. At the end of the test, the sludge washing was performed successfully from approximately 5.6 M to less than 1 M sodium.
- Research Organization:
- Savannah River Site (SRS), Aiken, SC (United States)
- Sponsoring Organization:
- USDOE
- DOE Contract Number:
- DE-AC09-08SR22470
- OSTI ID:
- 1009395
- Report Number(s):
- SRNL-STI-2011-00056; TRN: US1101379
- Resource Relation:
- Conference: WM Management Symposia 2011
- Country of Publication:
- United States
- Language:
- English
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