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U.S. Department of Energy
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Directionally solidified mullite fibers

Conference ·
OSTI ID:100532
 [1];  [2]
  1. Case Western Reserve Univ., Cleveland, OH (United States)
  2. National Aeronautics and Space Administration, Cleveland, OH (United States). Lewis Research Center

Directionally solidified fibers with nominal mullite compositions of 3Al{sub 2}O{sub 3} {center_dot} 2SiO{sub 2} were grown by the laser heated float zone (LHFZ) method at NASA Lewis. High resolution digital images from an optical microscope evidence the formation of a liquid-liquid miscibility gap during crystal growth. Experimental evidence shows that the formation of mullite in aluminosilicate melts is in fact preceded by liquid immiscibility. The average fiber tensile strength is 1.15 GPa at room temperature. The mullite fibers retained 80% of their room temperature tensile strength at 1,450 C. SEM analysis revealed that the fibers were strongly faceted and that the facets act as critical flaws. Examined in TEM, these mullite single crystals are free of dislocations, low angle boundaries and voids. Single crystal mullite showed a high degree of oxygen vacancy ordering. Regardless of the starting composition, the degree of order observed in polycrystalline fibers was lower than that observed in the mullite single crystals.

OSTI ID:
100532
Report Number(s):
CONF-941144--; ISBN 1-55899-266-9
Country of Publication:
United States
Language:
English