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Title: Millions of Small Pressure Cycles Drive Damage in Cracked Solar Cells

Journal Article · · IEEE Journal of Photovoltaics

Here, we applied time-varying air pressure to a PV module containing newly cracked cells. The test used a new dynamic mechanical acceleration (DMX) apparatus. We applied pressure cycles similar to natural, wind-driven cycles. Compared to standard dynamic mechanical load (DML) tests, we applied much lower pressure (10 Pa to 300 Pa RMS) and many more cycles (one million at each of four pressure levels). We present a case study on a single cell in a commercial module. We monitored electrical continuity loss across cracks using electroluminescence (EL) imaging. 10 Pa pressure cycles caused negligible change. 30 Pa pressure cycles caused permanent damage that continued worsening even after tens of thousands of cycles. After one million 30 Pa cycles, a series of 100 Pa cycles still caused new, permanent damage to existing cracks. 300 Pa cycles caused further worsening and introduced new cracks.

Research Organization:
National Renewable Energy Lab. (NREL), Golden, CO (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EERE), Renewable Power Office. Solar Energy Technologies Office
Contributing Organization:
Durable Modules Consortium (DuraMAT)
Grant/Contract Number:
AC36-08GO28308
OSTI ID:
1872072
Report Number(s):
NREL/JA-5K00-82150; MainId:82923; UUID:903875db-826c-4e69-8a52-25c2f849f06b; MainAdminID:64638
Journal Information:
IEEE Journal of Photovoltaics, Vol. 12, Issue 4; ISSN 2156-3381
Publisher:
IEEECopyright Statement
Country of Publication:
United States
Language:
English

References (7)

Measurement and simulation of vibrations of PV-modules induced by dynamic mechanical loads journal February 2011
Evaluating Solar Cell Fracture as a Function of Module Mechanical Loading Conditions
  • Schneller, Eric J.; Gabor, Andrew M.; Lincoln, Jason
  • 2017 IEEE 44th Photovoltaic Specialists Conference (PVSC), 2017 IEEE 44th Photovoltaic Specialist Conference (PVSC) https://doi.org/10.1109/PVSC.2017.8366463
conference June 2017
Effect of Mechanical Loading Cycle Parameters on Crack Generation and Power Loss in PV Modules conference June 2021
Effects of Frame Constraints on Internal Module Damage During Mechanical Load Testing conference June 2021
The Impact of Cracked Solar Cells on Solar Panel Energy Delivery conference June 2020
Cracked Solar Cell Performance Depends on Module Temperature conference June 2021
Model of Cracked Solar Cell Metallization Leading to Permanent Module Power Loss journal January 2016

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