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Title: Apparatus and method for atmospheric pressure reactive atom plasma processing for shaping of damage free surfaces

Patent ·
OSTI ID:986329

Fabrication apparatus and methods are disclosed for shaping and finishing difficult materials with no subsurface damage. The apparatus and methods use an atmospheric pressure mixed gas plasma discharge as a sub-aperture polisher of, for example, fused silica and single crystal silicon, silicon carbide and other materials. In one example, workpiece material is removed at the atomic level through reaction with fluorine atoms. In this example, these reactive species are produced by a noble gas plasma from trace constituent fluorocarbons or other fluorine containing gases added to the host argon matrix. The products of the reaction are gas phase compounds that flow from the surface of the workpiece, exposing fresh material to the etchant without condensation and redeposition on the newly created surface. The discharge provides a stable and predictable distribution of reactive species permitting the generation of a predetermined surface by translating the plasma across the workpiece along a calculated path.

Research Organization:
Lawrence Livermore National Laboratory (LLNL), Livermore, CA (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
W-7405-ENG-48
Assignee:
RAPT Industries, Inc. (Fremont, CA)
Patent Number(s):
7,510,664
Application Number:
10/002,035
OSTI ID:
986329
Country of Publication:
United States
Language:
English

References (4)

Rapid, noncontact optical figuring of aspheric surfaces with plasma-assisted chemical etching conference November 1990
Production of chemically active species in the air by a single positive streamer in a nonuniform field journal June 1997
Rapid, noncontact, damage free shaping of optical and other surfaces with plasma assisted chemical etching conference January 1989
Computer numerically controlled plasma chemical vaporization machining with a pipe electrode for optical fabrication journal January 1998

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