Innovative Coal Solids-Flow Monitoring and Measurement Using Phase-Doppler and Mie Scattering Techniques
Fuel flow to individual burners is complicated and difficult to determine on coal fired boilers, since coal solids were transported in a gas suspension that is governed by the complex physics of two-phase flow. The objectives of the project were the measurements of suspended coal solids-flows in the simulated test conditions. Various extractive methods were performed manually and can give only a snapshot result of fuel distribution. In order to measure particle diameter & velocity, laser based phase-Doppler particle analyzer (PDPA) and particle image velocimetry (PIV) were carefully applied. Statistical methods were used to analyze particle characteristics to see which factors have significant effect. The transparent duct model was carefully designed and fabricated for the laser-based-instrumentation of solids-flow monitoring (LISM). The experiments were conducted with two different kinds of particles with four different particle diameters. The particle types were organic particles and saw dust particles with the diameter range of 75-150 micron, 150-250 micron, 250-355 micron and 355-425 micron. The densities of the particles were measured to see how the densities affected the test results. Also the experiment was conducted with humid particles and fog particles. To generate humid particles, the humidifier was used. A pipe was connected to the humidifier to lead the particle flow to the intersection of the laser beam. The test results of the particle diameter indicated that, the mean diameter of humid particles was between 6.1703 microns and 6.6947 microns when the humid particle flow was low. When the humid particle flow was high, the mean diameter was between 6.6728 microns and 7.1872 microns. The test results of the particle mean velocity indicated that the mean velocity was between 1.3394 m/sec and 1.4556 m/sec at low humid particle flow. When the humid particle flow was high, the mean velocity was between 1.5694 m/sec and 1.7856 m/sec. The Air Flow Module, TQ AF 17 and shell ondina oil were used to generate fog particles. After the oil was heated inside the fog generator, the blower was used to generate the fog. The fog flew along the pipe to the intersection of the laser beam. The mean diameter of the fog particles was 5.765 microns. Compared with the humid particle diameter, we observed that the mean diameter of the fog particles was smaller than the humid particles. The test results of particle mean velocity was about 3.76 m/sec. Compared with the mean velocity of the humid particles, we can observed the mean velocity of fog particles were greater than humid particles. The experiments were conducted with four different kinds of particles with five different particle diameters. The particle types were organic particles, coal particles, potato particles and wheat particles with the diameter range of 63-75 micron, less than 150 micron, 150-250 micron, 250-355 micron and 355-425 micron. To control the flow rate, the control gate of the particle dispensing hopper was adjusted to 1/16 open rate, 1/8 open rate and 1/4 open rate. The captured image range was 0 cm to 5 cm from the control gate, 5 cm to 10 cm from the control gate and 10 cm to 15 cm from the control gate. Some of these experiments were conducted under both open environment conditions and closed environment conditions. Thus these experiments had a total of five parameters which were type of particles, diameter of particles, flow rate, observation range, and environment conditions. The coal particles (diameter between 63 and 75 microns) tested under the closed environment condition had three factors that were considered as the affecting factors. They were open rate, observation range, and environment conditions. In this experiment, the interaction of open rate and observation range had a significant effect on the lower limit. On the upper limit, the open rate and environment conditions had a significant effect. In addition, the interaction of open rate and environment conditions had a significant effect. The coal particles tested (diameter between 63 and 75 microns) under open environment, two factors were that considered as the affecting factors. They were the open rate and observation ranges. In this experiment, there was no significant effect on the lower limit. On the upper limit, the observation range had a significant effect. In addition, the interaction of open rate and observation range had a significant effect for the source of variation with 95% of confidence based on analysis of variance (ANOVA) results.
- Research Organization:
- Morgan State Univ., Baltimore, MD (United States)
- Sponsoring Organization:
- USDOE
- DOE Contract Number:
- FG26-06NT42743
- OSTI ID:
- 984318
- Country of Publication:
- United States
- Language:
- English
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