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Title: Formal Management Review of the Safety Basis Calculations Noncompliance

Technical Report ·
DOI:https://doi.org/10.2172/945818· OSTI ID:945818

In Reference 1, LLNL identified a failure to adequately implement an institutional commitment concerning administrative requirements governing the documentation of Safety Basis calculations supporting the Documented Safety Analysis (DSA) process for LLNL Hazard Category 2 and Category 3 nuclear facilities. The AB Section has discovered that the administrative requirements of AB procedure AB-006, 'Safety Basis Calculation Procedure for Category 2 and 3 Nuclear Facilities', have not been uniformly or consistently applied in the preparation of Safety Basis calculations for LLNL Hazard Category 2 and 3 Nuclear Facilities. The SEP Associated Director has directed the AB Section to initiate a formal management review of the issue that includes, but is not necessarily limited to the following topics: (1) the basis establishing Ab-006 as a required internal procedure for Safety Basis calculations; (2) how requirements for Safety Basis calculations flow down in the institutional DSA process; (3) the extent to which affected Laboratory organizations have explicitly complied with the requirements of Procedure AB-006; (4) what alternative approaches LLNL organizations has used for Safety Basis calculations and how these alternate approaches compare with Procedure AB-006 requirements; and (5) how to reconcile Safety Basis calculations that were performed before Procedure AB-006 came into existence (i.e., August 2001). The management review2 also includes an extent-of-condition evaluation to determine how widespread the discovered issue is throughout Laboratory organizations responsible for operating nuclear facilities, and to determine if implementation of AB procedures other than AB-006 has been similarly affected. In Reference 2, Corrective Action 1 was established whereby the SEP Directorate will develop a plan for performing a formal management review of the discovered condition, including an extent-of condition evaluation. In Reference 3, a plan was provided to prepare a formal management review, satisfying Corrective Action 1. An AB-006 Working Group was formed,led by the AB Section, with representatives from the Nuclear Materials Technology Program (NMTP), the Radioactive and Hazardous Waste Management (RHWM) Division, and the Packaging and Transportation Safety (PATS) Program. The key action of this management review was for Working Group members to conduct an assessment of all safety basis calculations referenced in their respective DSAs. Those assessments were tasked to provide the following information: (1) list which safety basis calculations correctly follow AB-006 and therefore require no additional documentation; (2) identify and list which safety basis calculations do not strictly follow AB-006, these include NMTP Engineering Notes, Engineering Safety Notes, and calculations by organizations external to the nuclear facilities (such as Plant Engineering), subcontractor calculations, and other internally generated calculations. Each of these will be reviewed and listed on a memorandum with the facility manager's (or designee's) signature accepting that calculation for use in the DSA. If any of these calculations are lacking the signature of a technical reviewer, they must also be reviewed for technical content and that review documented per AB-006.

Research Organization:
Lawrence Livermore National Lab. (LLNL), Livermore, CA (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
W-7405-ENG-48
OSTI ID:
945818
Report Number(s):
LLNL-TR-404997; TRN: US0901244
Country of Publication:
United States
Language:
English