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Title: Aluminum alloys for satellite boxes : engineering guidelines for obtaining adequate strength while minimizing residual stresses and machining distortion.

Technical Report ·
DOI:https://doi.org/10.2172/922072· OSTI ID:922072

This report provides strategies for minimizing machining distortion in future designs of aluminum alloy satellite boxes, based in part on key findings from this investigation. The report outlines types of aluminum alloys and how they are heat treated, how residual stresses develop during heat treatment of age hardening alloys, ways residual stresses can be minimized, and the design of machining approaches to minimize distortion in parts that contain residual stresses. Specific recommendations are made regarding alloy selection, heat treatment, stress relieving, and machining procedures for boxes requiring various strength levels with emphasis on 6061 and 7075 aluminum alloys.

Research Organization:
Sandia National Laboratories (SNL), Albuquerque, NM, and Livermore, CA (United States)
Sponsoring Organization:
USDOE
DOE Contract Number:
AC04-94AL85000
OSTI ID:
922072
Report Number(s):
SAND2007-6810; TRN: US200806%%42
Country of Publication:
United States
Language:
English