Process Optimization for Solid Extraction, Flavor Improvement and Fat Removal in the Production of Soymilk From Full Fat Soy Flakes
- Iowa State Univ., Ames, IA (United States)
Traditionally soymilk has been made with whole soybeans; however, there are other alternative raw ingredients for making soymilk, such as soy flour or full-fat soy flakes. US markets prefer soymilk with little or no beany flavor. modifying the process or using lipoxygenase-free soybeans can be used to achieve this. Unlike the dairy industry, fat reduction in soymilk has been done through formula modification instead of by conventional fat removal (skimming). This project reports the process optimization for solids and protein extraction, flavor improvement and fat removal in the production of 5, 8 and 12 °Brix soymilk from full fat soy flakes and whole soybeans using the Takai soymilk machine. Proximate analyses, and color measurement were conducted in 5, 8 and 12 °Brix soymilk. Descriptive analyses with trained panelists (n = 9) were conducted using 8 and 12 °Brix lipoxygenase-free and high protein blend soy flake soymilks. Rehydration of soy flakes is necessary to prevent agglomeration during processing and increase extractability. As the rehydration temperature increases from 15 to 50 to 85 C, the hexanal concentration was reduced. Enzyme inactivation in soy flakes milk production (measured by hexanal levels) is similar to previous reports with whole soybeans milk production; however, shorter rehydration times can be achieved with soy flakes (5 to 10 minutes) compared to whole beans (8 to 12 hours). Optimum rehydration conditions for a 5, 8 and 12 °Brix soymilk are 50 C for 5 minutes, 85 C for 5 minutes and 85 C for 10 minutes, respectively. In the flavor improvement study of soymilk, the hexanal date showed differences between undeodorized HPSF in contrast to triple null soymilk and no differences between deodorized HPSF in contrast to deodorized triple null. The panelists could not differentiate between the beany, cereal, and painty flavors. However, the panelists responded that the overall aroma of deodorized 8 °Brix triple null and HPSF soymilk are lower than the undeodorized triple null and HPSF soymilk. The triple null soymilk was perceived to be more bitter than the HPSF soymilk by the sensory panel due to oxidation on the triple null soy flakes. This oxidation may produce other aroma that was not analyzed using the GC but noticed by the panelists. The sensory evaluation results did show that the deodorizer was able to reduce the soymilk aroma in HPSF soymilk so it would be similar to triple null soymilk at 8 °Brix level. Regardless of skimming method and solids levels, the fat from the whole soybean milk was removed less efficiently than soy flake milk (7 to 30% fat extraction in contrast to 50 to 80% fat extraction respectively). In soy flake milk, less fat was removed as the % solid increases regardless of the processing method. In whole soybean milk, the fat was removed less efficiently at lower solids level milk using the commercial dairy skimmer and more efficient at lower solids level using the centrifuge-decant method. Based on the Hunter L, a, b measurement, the color of the reduced fat soy flake milk yielded a darker, greener and less yellow colored milk than whole soymilk (α < 0.05), whereas no differences were noticed in reduced fat soybean milk (α < 0.05). Color comparison of whole and skim cow's milk showed the same the same trend as in the soymilk.
- Research Organization:
- Ames Lab., Ames, IA (United States)
- Sponsoring Organization:
- USDOE Office of Science (SC)
- DOE Contract Number:
- W-7405-Eng-82
- OSTI ID:
- 815763
- Report Number(s):
- IS-T 2540; TRN: US200319%%520
- Resource Relation:
- Other Information: TH: Thesis (M.S.); Submitted to Iowa State Univ., Ames, IA (US); PBD: 31 May 2003
- Country of Publication:
- United States
- Language:
- English
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