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Title: Evaluation of Stainless Steels for Primary Surface Recuperator Applications

Abstract

In 1996, a Cooperative Research and Development Agreement (CRADA) was undertaken between the Oak Ridge National Laboratory (ORNL) and Solar Turbines Incorporated to develop improved stainless steels for gas turbine recuperator applications. A team was assembled that consisted of materials and fabrication specialists from ORNL, Solar Turbines, Allegheny Ludlum Research Laboratory, and the University of California-San Diego. The development strategy was to (1) identify the materials performance requirements needed for long-time operation of a recuperator with inlet gas temperatures higher than current practice, (2) select candidate commercial and near-commercial alloys with potential for meeting the performance requirements, and (3) optimize thermal-mechanical processing to meet commercial production capabilities. The performance requirements were incorporated into three categories (fabricability, corrosion resistance, and mechanical strength) and teams were assigned to address each of these issues. The composition of the steels under consideration ranged from 18 to 25% chromium and from 8 to 25% nickel. Foils of thicknesses in the range 0.08 to 0.12 mm were produced by laboratory processing and by commercial processing. Thermal-mechanical processing was varied to obtain a range of grain sizes or to vary other physical metallurgical parameters. Oxidation experiments were undertaken in laboratory air and air with controlled water vapormore » contents at ORNL, Allegheny-Ludlum, and the University of California San Diego. Cyclic oxidation testing was included. Testing conditions were selected to enable models to be developed that included temperature, time, water content, and foil thickness as variables. Creep testing was performed in the temperature range of 677 C to 732 C for times extending beyond 10,000 h at ORNL and Solar Turbines. Optical, scanning, and analytical electron microscopy were used to examine the evolution of microstructure during aging, corrosion, and creep exposures. Based on the experimental work, optimized compositions and thermal-mechanical processing specifications were developed.« less

Authors:
Publication Date:
Research Org.:
Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)
Sponsoring Org.:
US Department of Energy (US)
OSTI Identifier:
777679
Report Number(s):
C/ORNL96-0453
TRN: AH200118%%123
DOE Contract Number:  
AC05-96OR22464
Resource Type:
Technical Report
Resource Relation:
Other Information: PBD: 21 Feb 2001
Country of Publication:
United States
Language:
English
Subject:
36 MATERIALS SCIENCE; CORROSION RESISTANCE; ELECTRON MICROSCOPY; EVALUATION; GAS TURBINES; GRAIN SIZE; STAINLESS STEELS; STEELS; WATER VAPOR

Citation Formats

Swindeman, R W. Evaluation of Stainless Steels for Primary Surface Recuperator Applications. United States: N. p., 2001. Web. doi:10.2172/777679.
Swindeman, R W. Evaluation of Stainless Steels for Primary Surface Recuperator Applications. United States. https://doi.org/10.2172/777679
Swindeman, R W. 2001. "Evaluation of Stainless Steels for Primary Surface Recuperator Applications". United States. https://doi.org/10.2172/777679. https://www.osti.gov/servlets/purl/777679.
@article{osti_777679,
title = {Evaluation of Stainless Steels for Primary Surface Recuperator Applications},
author = {Swindeman, R W},
abstractNote = {In 1996, a Cooperative Research and Development Agreement (CRADA) was undertaken between the Oak Ridge National Laboratory (ORNL) and Solar Turbines Incorporated to develop improved stainless steels for gas turbine recuperator applications. A team was assembled that consisted of materials and fabrication specialists from ORNL, Solar Turbines, Allegheny Ludlum Research Laboratory, and the University of California-San Diego. The development strategy was to (1) identify the materials performance requirements needed for long-time operation of a recuperator with inlet gas temperatures higher than current practice, (2) select candidate commercial and near-commercial alloys with potential for meeting the performance requirements, and (3) optimize thermal-mechanical processing to meet commercial production capabilities. The performance requirements were incorporated into three categories (fabricability, corrosion resistance, and mechanical strength) and teams were assigned to address each of these issues. The composition of the steels under consideration ranged from 18 to 25% chromium and from 8 to 25% nickel. Foils of thicknesses in the range 0.08 to 0.12 mm were produced by laboratory processing and by commercial processing. Thermal-mechanical processing was varied to obtain a range of grain sizes or to vary other physical metallurgical parameters. Oxidation experiments were undertaken in laboratory air and air with controlled water vapor contents at ORNL, Allegheny-Ludlum, and the University of California San Diego. Cyclic oxidation testing was included. Testing conditions were selected to enable models to be developed that included temperature, time, water content, and foil thickness as variables. Creep testing was performed in the temperature range of 677 C to 732 C for times extending beyond 10,000 h at ORNL and Solar Turbines. Optical, scanning, and analytical electron microscopy were used to examine the evolution of microstructure during aging, corrosion, and creep exposures. Based on the experimental work, optimized compositions and thermal-mechanical processing specifications were developed.},
doi = {10.2172/777679},
url = {https://www.osti.gov/biblio/777679}, journal = {},
number = ,
volume = ,
place = {United States},
year = {Wed Feb 21 00:00:00 EST 2001},
month = {Wed Feb 21 00:00:00 EST 2001}
}