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Title: Low-Cost Composite Materials for Polymer Electrolyte Fuel Cell Bipolar Plates

Conference ·
OSTI ID:759264

Polymer electrolyte fuel cells (PEFCS) are under widespread development to produce electrical power for a variety of stationary and transportation applications. To date, the bipolar plate remains the most problematic and costly component of PEFC stacks (1). In addition to meeting cost constraints, bipolar plates must possess a host of other properties, the most important of which are listed in Table 1. The most commonly used material for single cell testing is machined graphite, which is expensive and costly to machine. The brittle nature of graphite also precludes the use of thin components for reducing stack size and weight, which is particularly important for transportation applications. Other stack designs consider the use of metal hardware such as stainless steel (2,3). But a number of disadvantages are associated with stainless steel, including high density, high cost of machining, and possible corrosion in the fuel cell environment. In light of these difficulties, much of the recent work on fuel cell bipolar plate materials has concentrated on graphite/polymer composites (4--8). Composite materials offer the potential advantages of lower cost, lower weight, and greater ease of manufacture than traditional graphite and metal plates. For instance, flow fields can be molded directly into these composites, thereby eliminating the costly and difficult machining step required for graphite or metal hardware.

Research Organization:
Los Alamos National Lab. (LANL), Los Alamos, NM (United States)
Sponsoring Organization:
USDOE Office of Energy Efficiency and Renewable Energy (EE) (US)
DOE Contract Number:
W-7405-ENG-36
OSTI ID:
759264
Report Number(s):
LA-UR-98-4129; TRN: AH200030%%1
Resource Relation:
Conference: 1998 Fuel Cell Seminar, Palm Springs, CA (US), 11/1998; Other Information: PBD: 1 Nov 1998
Country of Publication:
United States
Language:
English

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